TOMBERLIN SACHS MADASS 50 Shop Manual 2005 Onward

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Art.-Nr: 60811

Stichworte: 2005 MadAss Models Motorcycle Motorcycles Sachs SACHS MADASS 50 Tomberlin

Produktvarianten

Beschreibung

The Tomberlin Sachs MadAss 50 is a distinctive 50cc motorcycle, with applicable production years from 2005 onward. Known for its minimalist, utilitarian design, often categorized as a scrambler or street tracker, this model offers a unique approach to urban mobility. Its engineering emphasizes simplicity and reliability, making it an accessible choice for riders. The Sachs MadAss 50 is powered by an air-cooled, single-cylinder, four-stroke engine with a displacement of approximately 49cc, coupled with an automatic CVT transmission. Its robust steel tube frame and functional components are designed for practical use and straightforward maintenance. This comprehensive service and repair manual provides in-depth coverage for all servicing, repairs, and routine maintenance of the Tomberlin Sachs MadAss 50. It details procedures for the engine, transmission, chassis, electrical system, brakes, fuel system, and more. The manual includes step-by-step instructions, diagnostic steps for troubleshooting common issues, and detailed diagrams to assist owners and technicians. Its purpose is to empower users to maintain their vehicle effectively, ensuring longevity and optimal performance, thereby offering significant cost savings on upkeep.

🏷️ Basic Information

Identification

Make:

Tomberlin

Model:

Sachs MadAss 50

Model Variant:

Generation

Applicable Years:

2005 Onward

👋 Introduction

Market Position

Target Audience:

Owners of Tomberlin Sachs MadAss 50 motorcycles seeking to perform their own maintenance and repairs.

Competitive Analysis

Value Proposition:

Provides significant cost savings by enabling users to perform repairs themselves, avoiding expensive dealership or independent mechanic labor costs.

Key Features

Ease Of Use:

Step-by-step instructions, clear pictures, and wiring diagrams make complex repairs accessible to a wider audience.

Resource Availability:

All necessary information for servicing, maintenance, and repair is contained within a single, easily accessible document.

Download Format:

PDF format ensures broad compatibility across various devices and operating systems.

📋 Manual Details

Coverage Areas

General Coverage:

All servicing, repairs, and routine maintenance.

Specific Coverage:

Engine, transmission, chassis, electrical system, bodywork, suspension, brakes, fuel system, exhaust system, cooling system.

Page Count

Estimated Page Count:

Extensive (Exact number not specified, but described as 'in-depth' and covering 'all areas of repair').

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine disassembly, assembly, tuning, troubleshooting; Transmission operation, maintenance, repair.

Chassis And Suspension:

Frame inspection, suspension component service (forks, rear shock), steering system maintenance.

Electrical System:

Wiring diagrams, lighting system diagnosis and repair, ignition system, battery maintenance, starter motor operation.

Braking System:

Brake pad replacement, caliper service, brake fluid flush, hydraulic system troubleshooting.

Fuel And Exhaust:

Carburetor adjustment and cleaning, fuel line maintenance, exhaust system inspection and replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug service, tire pressure checks, valve clearance adjustment.

Troubleshooting:

Diagnostic steps for common starting issues, running problems, electrical faults, and mechanical failures.

Repair Procedures:

Step-by-step instructions for component replacement and repair, including engine rebuilds, transmission overhauls, and electrical component replacement.

Technical Drawings:

Includes detailed diagrams and illustrations for repair procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to in-depth repairs and diagnostics. Designed for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows, macOS, Linux, Tablets, Smartphones.

Print Quality

Quality:

Professional quality, designed for clarity of text and images.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

Delivery

Method:

Instant download upon payment.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, single-cylinder, four-stroke engine.

Displacement:

Approximately 49cc (typical for 50cc class scooters/motorcycles).

Performance

Horsepower:

Estimated 3-4 HP (typical for this displacement and class).

Torque:

Low-end torque optimized for urban riding (specific figures not provided in product description).

Fuel System

Carburetor Type:

Likely a Keihin or similar brand carburetor, specific model number would be detailed in the manual.

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition).

Cooling System

Cooling Method:

Forced Air Cooling.

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission) with clutch and belt drive.

Optional

Optional Transmission:

N/A (CVT is standard for this model).

Features

Clutch Type:

Centrifugal wet clutch.

Maintenance

Fluid Type:

Gear oil for final drive (specific grade detailed in manual).

📐 Dimensions

Exterior

Overall Length:

Manufacturer specific, but typical for 50cc class (e.g., around 1800-1900mm).

Overall Width:

Manufacturer specific, typically around 700-800mm.

Wheelbase:

Manufacturer specific, crucial for handling characteristics.

Weights

Dry Weight:

Typically in the range of 90-100 kg.

Gross Vehicle Weight Rating:

Manufacturer specified.

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Not applicable to this class of vehicle, manual focuses on mechanical safety).

Active Features

Braking System Type:

Front: Disc brake; Rear: Drum brake or Disc brake (depending on exact sub-model).

Lighting:

Headlight, taillight, brake light, turn signals.

Passive Features

Frame Construction:

Steel tube frame designed for rigidity and impact resistance.

💡 Technology Features

Infotainment

Display Features:

Basic analog or digital speedometer, odometer, and indicator lights (turn signals, high beam).

Driver Assistance

Assistance Systems:

N/A (No electronic driver assistance systems on this model).

Connectivity

Connectivity Features:

N/A (No Bluetooth or smartphone integration).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1000-2000 km or 6-12 months, specific details in manual.

Valve Clearance Interval:

First check at ~1000 km, then at longer intervals as specified in manual.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 or 15W-40, API SG/SH/SJ/SL (specific grade and API rating in manual).

Brake Fluid Type:

DOT 3 or DOT 4 (confirm specific type in manual).

Final Drive Gear Oil:

GL-4 SAE 80W-90 (typical specification, confirm in manual).

Known Issues

Common Wear Items:

Brake pads, tires, clutch plates, drive belt, spark plugs, air filter. Carburetor cleaning/adjustment due to fuel variability.

Electrical Connections:

Potential for loose or corroded electrical connectors, especially in humid conditions. Manual provides guidance on inspection and maintenance.

Carburetor Tuning:

Sensitivity to altitude and fuel quality can necessitate periodic carburetor adjustments.

📚 Vehicle History

Brand Heritage

Tomberlin History:

Tomberlin is known for its off-road vehicles, golf carts, and specialty vehicles; the Sachs MadAss line represents their entry into the on-road motorcycle market with a unique styling.

Model Evolution

Sachs Madass Concept:

The Sachs MadAss is characterized by its minimalist, utilitarian design, often described as a 'scrambler' or 'street tracker' inspired motorcycle.

Production

Manufacturing Origin:

Likely manufactured in Asia, with Tomberlin acting as the distributor/importer in North America.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Specific awards not documented in product description).

Ratings

Consumer Reviews:

Generally positive for its unique styling and utility, with common feedback focusing on its simplicity and ease of maintenance.