Target Audience:
Repair shops, maintenance departments, fleet managers, and individual owners of Toyota 02-2FG28 and 02-2FG30 forklift trucks requiring parts information.
Toyota Industrial Advantage:
Toyota is renowned for its reliability and low cost of ownership in the material handling sector, making parts availability and accuracy critical for maintaining this reputation.
Value Proposition:
Provides critical part identification and part numbers, crucial for efficient and accurate procurement of replacement parts, minimizing downtime and ensuring correct component installation.
Comprehensiveness:
Offers complete parts breakdown for the specified forklift models, covering a wide range of assemblies and components.
Illustration Quality:
Features detailed illustrations and exploded views, essential for visual identification and understanding of part relationships.
Accuracy And Precision:
Ensures users order the exact correct part to avoid incorrect installations, costly mistakes, and operational failures.
Powertrain:
Engine assemblies, fuel system components, exhaust system components, transmission and drive axle assemblies.
Chassis:
Steering system components, braking system components, mast and carriage assemblies, hydraulic system components (lift, tilt, side-shift if applicable).
Electrical:
Wiring harnesses, lighting systems, instrument panel components, starter and charging system components (for LPG forklifts).
Body And Controls:
Operator's compartment, control levers, seat assembly, overhead guard, counterweight components.
Maintenance Components:
Filters (air, oil, fuel, hydraulic), lubrication points, cooling system components.
Cooling System:
Radiator, fan, water pump, hoses, thermostat, coolant filters.
Exhaust System:
Exhaust manifold, muffler, exhaust pipe, mounting hardware.
Hydraulic System:
Hydraulic pump, control valves, cylinders (lift, tilt, side shift), hydraulic hoses, reservoir, filters, and associated fittings.
Mast Assembly:
Inner and outer mast channels, lift chains, rollers, side thrust rollers, seal kits, tilt cylinders, fork carriage, side shifter (if equipped).
Operator Controls:
Steering column components, brake pedal assembly, accelerator pedal assembly, lift/tilt/attachment levers and their linkages, directional control lever.
Electrical System:
Battery, starter motor, alternator, ignition system components (coil, distributor, spark plugs), fuses, relays, main wiring harnesses, lights (headlights, tail lights, warning lights), horn, sensors.
Safety Devices:
Seat belts, warning lights, horn, brake system components (master cylinder, wheel cylinders/calipers, brake lines).
Part Identification:
Detailed diagrams and exploded views to identify specific parts and their assembly order.
Part Ordering:
Provides part numbers essential for ordering replacement components from Toyota dealerships or authorized parts suppliers.
Assembly Disassembly Overview:
Illustrates how components are assembled, aiding in understanding for replacement and service.
Component Breakdown:
Detailed breakdowns of every component within larger assemblies, often with sub-assemblies shown.
Parts Interchangeability:
While not explicitly stated as a feature, detailed diagrams can sometimes help identify potential interchangeability of certain common hardware or fasteners, though official interchangeability is usually in separate bulletins.
Level Of Detail:
Highly detailed, focusing on the specific part numbers and assembly configurations for the covered models.
Diagnostic Support:
Primarily for parts identification and ordering, not a diagnostic or repair manual. It implies the user has identified a need for a part.
Cataloging Standard:
Follows industry standards for parts cataloging, using sequential numbering for illustrations and cross-referencing to part numbers.
Parts Cross Reference:
The manual acts as a primary cross-reference for all replaceable parts, connecting a physical component to its unique Toyota part number.
Fuel Type:
LPG (Liquefied Petroleum Gas) - indicated by 'FG' in model designation.
Engine Type:
Internal Combustion Engine (likely a 4-cylinder industrial gasoline/LPG engine).
Engine Identification:
Specific engine model (e.g., Toyota 4Y-GAS or similar industrial variant) would be key and detailed in the manual's engine section, along with its part breakdowns.
Displacement:
Typically in the range of 2.0L to 2.4L for this class of forklift, exact specification would be detailed within the manual's engine section.
Horsepower And Torque:
Engine performance figures are model-specific and would be found in a comprehensive service manual, but the parts manual focuses on component identification.
Components:
Fuel tank, fuel lines, fuel pump, fuel filter, carburetor or fuel injection system, LPG regulator and vaporizer.
Lpg Specifics:
LPG tank components, regulator, vaporizer, mixers, and fuel lines.
Lift Height:
Variable, dependent on mast configuration (e.g., Duplex, Triplex). Manual would list mast component part numbers.
Fork Length:
Standard fork lengths are common (e.g., 42" or 48"), but variations and replacement parts are covered.
Wheelbase:
Specific wheelbase dimension would be listed in a full specification sheet, but the parts manual provides parts for the chassis frame and axle assemblies contributing to it.
Operator Weight Capacity:
Model 02-2FG28 typically rated for 6,000 lbs (2,800 kg), 02-2FG30 for 6,500 lbs (3,000 kg). Specific load charts and capacity details are in operator/service manuals.
General Guideline:
While this is a parts manual, it implies the need for routine maintenance. Typical intervals for forklifts include daily checks, weekly lubrication, monthly fluid checks, and annual major services. Specifics would be in a service manual.
Engine Oil:
Specific SAE viscosity grade (e.g., 10W-30 or 15W-40) and API service classification would be detailed in a service manual; parts catalog identifies oil filters.
Hydraulic Fluid:
ISO VG category and type (e.g., AW Hydraulic Oil). The parts manual would list hydraulic filters and pumps.
Transmission Fluid:
Toyota Genuine ATF or equivalent specification (e.g., Dexron III type) for the automatic transmission. The parts manual lists transmission filters and seals.
Common Wear Items:
Masts (rollers, seals), forks, hydraulic hoses, tires, brake pads/linings, engine components (spark plugs, filters), transmission seals are common replacement items due to wear and tear in heavy use.
Preventative Maintenance Parts:
Parts such as seals, gaskets, filters, and wear items are highlighted, facilitating proactive replacement during scheduled maintenance.
