The Triumph Daytona 600, produced from 2002 to 2004, is a supersport motorcycle renowned for its nimble handling and competitive performance within its class. Designed for performance-oriented riders and track day enthusiasts, this model embodies a heritage of crafting capable and engaging sportbikes. Its engineering focuses on delivering a responsive riding experience, featuring an inline 4-cylinder, 4-stroke engine with electronic fuel injection, producing approximately 110-120 HP and 60-65 Nm of torque. The Daytona 600 is built upon an aluminum twin-spar frame, complemented by a robust braking system with dual front discs and a rear disc, ensuring effective stopping power.
This comprehensive Workshop Service Manual provides detailed information for the maintenance, repair, and overhaul of your Triumph Daytona 600. Covering the 2002, 2003, and 2004 model years, the manual offers in-depth guidance on all major systems, including the engine, transmission, fuel system, ignition, lubrication, exhaust, and electrical systems. It details routine servicing, advanced maintenance procedures, component removal and installation, and troubleshooting diagnostics, along with specific instructions for proprietary components. This 371-page English language manual is an essential resource for owners and technicians aiming to maintain the vehicle's peak performance and ensure knowledgeable, cost-effective repairs.
Years Covered:
2002, 2003, 2004
Vehicle Segment:
Supersport Motorcycle
Target Audience:
Performance-oriented riders, track day enthusiasts, and DIY mechanics
Manual Purpose:
To enable building and maintaining a reputation of quality service
Value Proposition:
Helps owners get the best value and perform knowledgeable repairs like a professional
Cost Savings:
Enables DIY maintenance and repair, saving on shop labor and overhead
Manual Type:
Workshop Service Manual
Engine:
Complete repair and overhaul
Transmission:
Complete repair and overhaul
Fuel System:
Detailed instructions
Ignition:
Detailed instructions
Lubrication System:
Detailed instructions
Exhaust System:
Detailed instructions
Electrical System:
Comprehensive coverage
Bodywork:
Detailed instructions
Maintenance:
Routine servicing and advanced maintenance
Removal Installation:
Component removal and installation procedures
Assemblies Disassemblies:
Detailed assembly and disassembly instructions
Diagnostics:
Troubleshooting and diagnostic procedures
Proprietary Components:
Instructions for proprietary component repairs
Depth Level:
Comprehensive for professional technicians and knowledgeable owners
Expertise Assumption:
Assumes technician is fully conversant with general automobile practices
Delivery Method:
Fast and Free Electronic Delivery via Email
Engine Type:
Inline 4-cylinder, 4-stroke
Fuel Delivery:
Electronic Fuel Injection (EFI)
Horsepower Output:
Approx. 110-120 HP (specifics vary by year/market, detailed in manual)
Torque Output:
Approx. 60-65 Nm (specifics vary by year/market, detailed in manual)
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Dry Weight:
Approx. 170-175 kg (specifics vary by year/market, detailed in manual)
Braking System:
Dual 308mm front discs with 4-piston calipers, 220mm rear disc with 2-piston caliper
Frame Construction:
Aluminum twin-spar frame
Features:
Focuses on mechanical and electrical systems, not advanced infotainment as it predates widespread adoption.
Features:
Limited to essential motorcycle technologies of the era; no electronic rider aids like ABS or traction control typical for this model year.
Oil Change Interval:
Typically every 6,000 miles or 12 months (specifics detailed in manual)
Valve Clearance Check:
Typically at higher mileage intervals, e.g., 12,000 or 24,000 miles (specifics detailed in manual)
Engine Oil Type:
Fully synthetic motorcycle oil, typically 10W-40 (specifics detailed in manual)
Coolant Type:
Ethylene glycol-based coolant (specifics detailed in manual)
Typical Concerns:
Potential for regulator/rectifier failure, occasional electrical gremlins (details and fixes in manual)
Special Tools:
References Triumph special tool numbers for specific adjustments and repairs
General Tools:
Torque wrench essential for proper fastener tightening
Manufacturer:
Triumph Motorcycles Ltd.
Daytona Lineage:
Part of Triumph's line of sport-oriented motorcycles, known for performance and handling
Manufacturing Period:
2002-2004 (for the 600cc model)
Model Reputation:
The Daytona 600 was appreciated for its nimble handling and competitive pricing in the middleweight supersport class during its production run.