Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair of all internal and external components.
Fuel System:
Fuel injection system (injectors, throttle bodies, sensors), fuel pump, fuel tank, lines.
Ignition System:
ECU, ignition coils, spark plugs, wiring.
Transmission And Drivetrain:
Gearbox disassembly/assembly, clutch operation, final drive belt inspection/replacement.
Suspension:
Front fork overhaul, rear shock absorber removal/installation and adjustment.
Brakes:
Hydraulic system service (bleeding), caliper inspection/rebuild, disc inspection, master cylinder service.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting, instrumentation, sensors, ECU diagnostics.
Chassis And Frame:
Frame inspection, steering head bearings, wheel bearings, swingarm.
Cooling System:
Radiator, fan, thermostat, water pump, coolant hoses, flushing and filling procedures.
Bodywork And Fittings:
Fairing, fenders, seats, fuel tank removal/installation, saddlebags (if equipped).
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Repair:
Detailed step-by-step repair instructions for all major systems.
Troubleshooting:
Diagnostic flowcharts and guidance for common problems.
Disassembly Assembly:
Comprehensive instructions for taking apart and reassembling all components and systems.
Technical Specifications:
Torque specifications for all fasteners, clearances, tolerances, electrical resistance values.
Depth Of Coverage:
Comprehensive, from basic checks to complete engine rebuilds and electrical diagnostics.
Diagnostic Capabilities:
Includes information for using diagnostic tools, interpreting error codes, and troubleshooting electronic issues.
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable on demand for physical reference.
Resolution:
High-resolution scans and original factory diagrams for clarity.
Binding:
N/A (Digital Format)
Paper Quality:
N/A (Digital Format)
Coverage:
Complete factory service manual, not a condensed or abridged version.
Manual Category:
Workshop Manual / Service Manual
Engine Type:
Liquid-cooled, DOHC, parallel-twin
Displacement:
1600cc (1597cc)
Bore X Stroke:
94.5 mm x 115.9 mm
Horsepower Claimed:
~86 hp @ 5400 rpm
Torque Claimed:
~108 lb-ft @ 3100 rpm
Fuel Delivery:
Sequential fuel injection with twin throttle bodies
Ignition System:
ECU controlled digital ignition
Valve Train:
DOHC, 4 valves per cylinder
Crankshaft Configuration:
Cross-plane crankshaft (180° firing interval)
Oil Capacity With Filter:
~4.0 Liters (refer to manual for exact spec)
Oil Type Recommendation:
SAE 10W-50 Synthetic Motorcycle Oil (API SG, JASO MA)
Transmission Type:
5-speed manual
Clutch Type:
Wet, multi-plate
1St Gear:
2.03:1 (refer to manual for exact)
2Nd Gear:
1.60:1 (refer to manual for exact)
3Rd Gear:
1.28:1 (refer to manual for exact)
4Th Gear:
1.07:1 (refer to manual for exact)
5Th Gear:
0.90:1 (refer to manual for exact)
Transmission Oil Type:
Refer to manual for specific gearbox oil, often shared with engine oil or a dedicated gearbox lubricant.
ABS Availability:
Optional (check specific model configuration)
Braking System Front:
Dual 310mm discs with 4-piston Nissin calipers
Braking System Rear:
310mm disc with 2-piston Nissin caliper
Lighting:
Halogen headlight, LED taillight
Suspension Front:
41mm telescopic forks, 120mm travel
Suspension Rear:
Adjustable twin rear shock absorbers, 90mm travel
First Service Mileage:
500 miles (800 km) or 6 months
Subsequent Service Mileage:
6,000 miles (10,000 km) or 12 months
Coolant Type:
Ethylene glycol-based antifreeze/coolant (50% mix with distilled water)
Clutch Fluid Type:
DOT 4 (Hydraulic clutch)
Common Wear Items:
Belt drive tension and alignment, exhaust system integrity, clutch wear, spark plugs.
Potential Electrical Concerns:
Battery charging system (stator/regulator/rectifier) if maintenance is neglected or mileage is high. Loose connections.
Tire Pressure Front:
36 psi (2.5 bar)
Tire Pressure Rear:
42 psi (2.9 bar)
