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Triumph Tiger 2001-2006 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Triumph Model: Tiger Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 Codes Product Name: Triumph Tiger 2001-2006 Workshop Service Manual for Repair 👋 Introduction...
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Triumph Tiger 2001-2006 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Tiger
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Codes
Product Name:
Triumph Tiger 2001-2006 Workshop Service Manual for Repair
👋 Introduction
Market Position
Market Position:
The Triumph Tiger of this era was positioned as a versatile adventure touring motorcycle, capable of both long-distance road touring and light off-road excursions. It competed with other adventure bikes of its time, offering a blend of performance, comfort, and capability.
Competitive Analysis
Competitors:
BMW R1150GS, Honda VFR800X, Ducati Multistrada, Yamaha TDM850/900.
Key Features
Key Features Of Vehicle:
Robust parallel-twin engine, comfortable riding position for long distances, capable suspension for varied terrain, durable construction for adventure touring.
Manual Usability:
Designed for ease of use, with simple explanations, enabling even comparatively new personnel to perform satisfactory after-services.
Manual Content Emphasis:
Contains special notes, important points, service data, precautions, and troubleshooting information.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair, maintenance, adjustment, and troubleshooting for Triumph Tiger models from 2001 to 2006.
Manual Purpose:
To provide mechanics and DIY individuals with the necessary data, characteristics, instructions, and methodology for effective repair and maintenance.
Page Count
Page Count:
334
Manual Type
Manual Type:
Workshop Service Manual
Coverage Scope:
Service and Repair Manual, providing a complete guide to all repair interventions.
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, piston, crankshaft, lubrication, cooling, fuel injection, ignition, starting, charging.
Chassis Systems:
Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear), final drive.
Electrical Systems:
Wiring diagrams, battery, charging system, starting system, lighting, instruments, ignition system troubleshooting, electronic control units (ECU).
Bodywork And Trim:
Fairings, fuel tank, seat, panels, accessories, bodywork removal and installation.
Suspension And Steering:
Detailed procedures for fork disassembly, seal replacement, shock absorber servicing, and steering head bearing adjustment/replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake fluid changes, coolant checks, spark plug replacement, air filter service.
Troubleshooting:
Diagnostic procedures for common issues, fault finding, symptom analysis, electrical system diagnostics.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, assembly, and installation.
Adjustments:
Carburetor/throttle body synchronization, valve clearance adjustment, clutch adjustment, brake lever adjustment, suspension setup.
Special Tool References:
Manual references specific Triumph special service tools required for certain repair and adjustment operations, often with accompanying illustrations.
Torque Specifications:
Comprehensive listing of tightening torques for all critical fasteners and components, essential for safe and proper assembly.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values.
Diagrams And Illustrations:
Includes detailed pictorial diagrams, exploded diagrams, and drawings to guide users through service procedures.
Pictorial Diagrams:
High-quality pictorial diagrams, drawings, and photographs enhance the step-by-step explanations.
📊 Manual Specifications
File Format
File Format Details:
PDF, viewable on all major operating systems (Windows, Mac, Linux) with Adobe Reader.
Compatibility:
Compatible with Windows, Mac, and Linux operating systems.
Print Quality
Print Quality:
Printable pages, allowing for hard copy reference in a workshop environment.
Zoom Capability:
PDF format allows for zooming in on intricate details within diagrams and illustrations.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 12-valve, inline triple (commonly 885cc or 955cc for these model years, specific engine code not provided).
Performance
Horsepower Range:
Approximately 80-95 hp (dependent on specific engine variant and model year).
Torque Range:
Approximately 55-65 lb-ft (dependent on specific engine variant and model year).
Fuel System
Fuel System:
Fuel injection (multi-point) or Carbureted (depending on specific sub-model and year).
Engine Details
Bore X Stroke:
Refer to specific model year within the manual for exact dimensions (e.g., 76x65mm for 885cc, 79x65mm for 955cc).
Compression Ratio:
Typically around 10.0:1 to 11.0:1, refer to manual for exact values.
Engine Code Mention:
The manual will contain specific engine codes and their associated specifications as they pertain to different model variants within the 2001-2006 range.
Lubrication
Oil Type:
API SG/SH/SJ or JASO MA certified motorcycle oil, viscosity SAE 10W/40 or 20W/50 depending on ambient temperature. Specific part numbers not provided, but manual will detail.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox.
Features
Clutch Type:
Wet, multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Length:
Refer to manual for specific dimensions as they can vary slightly by year/sub-model.
Width:
Refer to manual for specific dimensions.
Height:
Refer to manual for specific dimensions.
Weights
Dry Weight:
Approximately 198 kg (436.5 lbs) for early models, potentially slightly higher for later models.
Wet Weight:
Approximately 216 kg (476 lbs) for early models, potentially slightly higher for later models.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as cars; focus on rider safety features and handling characteristics.
Active Features
Active Safety Features:
Disc brakes (dual front, single rear), potentially ABS on some later models (check specific sub-model within manual), responsive handling.
Passive Features
Passive Safety Features:
Sturdy frame, protective fairing, well-engineered chassis for stability.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analogue/digital instrument cluster, tachometer, speedometer, odometer, fuel gauge, temperature gauge. No advanced infotainment systems in this era.
Driver Assistance
Driver Assistance Features:
Optional ABS on some later models. Focus is on mechanical systems and rider input.
Connectivity
Connectivity Features:
N/A (no Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 miles or 12 months, whichever comes first. Refer to manual for exact recommended intervals and conditions.
Valve Clearance Interval:
Typically every 12,000 miles or 24 months. Refer to manual for exact recommended intervals and specific valve clearance values.
Chain Maintenance Interval:
Inspect and lubricate every 500 miles or before long journeys. Adjust tension as needed every 6,000 miles.
Braking System Maintenance:
Covers regular checks and replacements of brake pads, discs, and fluid as per recommended intervals.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will specify Triumph approved coolant or equivalent.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type:
Refer to manual for specific fork oil weight and level (e.g., SAE 10W).
Gearbox Oil Type:
Refer to manual for specific gearbox oil viscosity and type; often shared with engine oil or a dedicated gear oil specified.
Known Issues
Common Issues:
Cam chain tensioner wear (early models), occasional stator issues, regulator/rectifier failures, throttle body synchronization drift. Manual will provide troubleshooting for these and other potential issues.
Maintenance Tips:
Regular cleaning and lubrication of the chain, ensuring proper tire pressures, and adhering to scheduled maintenance are crucial for longevity.
Preventative Maintenance Emphasis:
The manual stresses the importance of adhering to maintenance schedules for maximum life and reliability of the Triumph Tiger.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Triumph Motorcycles Ltd. has a long and storied history, dating back to 1902, known for its iconic motorcycles, particularly the Bonneville and the more modern performance and adventure bikes.
Model Evolution
Model Evolution:
The Triumph Tiger evolved from earlier Triumph adventure and touring models. The 2001-2006 generation saw significant updates and refinements, with engine sizes increasing and chassis improvements contributing to its popularity as an adventure tourer.
Production
Production Location:
Hinckley, Leicestershire, England.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for this model generation are not widely publicized, but it was generally well-regarded for its capability and value in the adventure touring segment.
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