The Utilev UT30 / UT35P Forklift Truck represents a robust solution for material handling in diverse industrial environments. Engineered for durability and operational efficiency, these forklifts are designed to meet...
The Utilev UT30 / UT35P Forklift Truck represents a robust solution for material handling in diverse industrial environments. Engineered for durability and operational efficiency, these forklifts are designed to meet the demanding requirements of warehouses, manufacturing facilities, and other commercial operations. Key features include the availability of Bi-Fuel and Dual Fuel systems, offering flexibility in fuel options and compliance with emissions standards. The UT30 models typically provide a lift capacity of approximately 3000 kg (6600 lbs), while the UT35P models offer up to 3500 kg (7700 lbs). These machines are built with a focus on reliability, incorporating proven engine options such as Yanmar and Mazda, and are designed for serviceability, ensuring minimal downtime.
This factory parts manual serves as a comprehensive resource for the Utilev UT30 / UT35P Forklift Truck. Its primary function is to provide detailed identification of all replaceable parts through exploded diagrams and part numbers, facilitating accurate inventory management and repair. The manual covers essential systems including the machine's general structure, chassis, frame, hydraulic system, electrical system, and crucially, the Bi-Fuel and Dual Fuel systems. It implicitly supports assembly and disassembly procedures and includes vital troubleshooting guidance. Technicians and owners will find this manual indispensable for maintaining the optimal performance, safety, and longevity of their Utilev forklift.
🏷️ Basic Information
Identification
Make:
Utilev
Model:
UT30 / UT35P Forklift Truck
👋 Introduction
Market Position
Market Segment:
Industrial Forklift Trucks - Designed for material handling in various industrial environments.
Competitive Analysis
Competitors:
Competes with other industrial forklift manufacturers such as Toyota, Hyster, Crown, and Yale, offering comparable lift capacities and features.
Key Features
Fuel Options:
Availability of Bi-Fuel and Dual Fuel systems for operational flexibility and emissions compliance.
Engine Options:
Choice of robust and reliable engines including Yanmar and Mazda, suitable for demanding applications.
Durability:
Utilev forklifts are built for the rigors of industrial environments, emphasizing robustness and longevity.
Serviceability:
Designed for ease of maintenance and repair, with readily accessible components.
📋 Manual Details
Coverage Areas
Systems Covered:
Machine General, Bi-Fuel System, Dual Fuel System, Engine Specifics
Page Count
Page Count:
N/A (Factory Manual - Specific Page Count Not Provided in Product Information)
Manual Type
Manual Type:
Factory Parts Manual
Language
Language:
English (Assumed for factory manual of this type)
Format
Format:
Digital (Likely PDF, though not explicitly stated in product description)
📖 Manual Coverage
Systems Covered
Powertrain:
Covers specific engine assemblies and their components for listed engines.
Fuel System:
Detailed coverage of Bi-Fuel and Dual Fuel systems, including components for LPG/gasoline operation.
Chassis And Frame:
Covers structural components, steering assembly, and frame elements.
Hydraulic System:
Includes components for lift, tilt, and auxiliary functions, such as pumps, cylinders, valves, and hoses.
Electrical System:
Covers wiring diagrams, lighting, starter, alternator, battery, and control circuits.
Procedures Included
Parts Identification:
Primary function is identification of all replaceable parts with diagrams and part numbers.
Assembly Disassembly:
Implicitly includes information for component removal and installation procedures.
Troubleshooting:
Typically includes diagnostic flowcharts and procedures for common operational issues.
Recalibration:
Procedures for recalibrating sensors or control systems if applicable to the models covered.
Torque Specifications:
Crucial torque values for fasteners in critical assemblies (engine, transmission, lift mechanisms).
Technical Depth
Technical Depth:
Factory-level detail for parts identification, crucial for accurate servicing and inventory management.
Component Level Detail:
Provides detailed exploded views and part numbers for virtually every component of the forklift.
📊 Manual Specifications
File Format
File Format:
Assumed Digital (PDF) - Searchable and printable capabilities would be typical.
Searchability:
PDF format typically allows for text searching of part names, numbers, and technical terms.
Print Quality
Print Quality:
N/A (Digital Format) - Quality dependent on original source and user's printer.
Diagram Clarity:
Factory manuals usually feature high-resolution diagrams for clear identification of parts.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Yanmar 4Tne98-Bqflc:
4-cylinder, naturally aspirated diesel engine. Known for reliability and fuel efficiency in heavy-duty applications. Displacement typically around 3.3 liters.
Mazda 2.2Ltr Bi Fuel & Lpg:
Likely a modified Mazda diesel engine (e.g., Skyactiv-D variant adapted for multi-fuel use) or a gasoline engine converted for LPG. Specific details would be in the manual.
A490Bpg Dsl:
Likely a Chinese-manufactured diesel engine, common in industrial equipment for its cost-effectiveness and durability. Specific displacement and configuration would need to be verified within the manual.
Yanmar 4Tnv94L-Bxphz:
4-cylinder, naturally aspirated diesel engine. Typically around 3.066 liters displacement. Renowned for compact size and robust performance.
Includes fuel tank, filters, injection pump, injectors, and fuel lines.
Performance
Horsepower Range:
Typically 40-60 HP for forklift applications of this size, depending on engine and configuration.
Torque Range:
Torque figures will vary significantly by engine, but expect ample torque for lifting and traction.
🔧 Transmission
Standard
Transmission Type:
Likely a hydrostatic transmission (HST) or a torque converter automatic transmission, common for smooth operation and precise control in forklifts.
Optional
Optional Transmission:
N/A (Product information does not specify optional transmissions).
Features
Control System:
Manual lever or electronic controls for forward/reverse and lift/lower functions.
📐 Dimensions
Exterior
Lift Capacity:
UT30 indicates approximately 3000 kg (6600 lbs) lift capacity; UT35P indicates approximately 3500 kg (7700 lbs) lift capacity.
Mast Height:
Varies based on mast type (e.g., 2-stage, 3-stage) and lowered/raised heights. Specifics would be in the manual.
Turning Radius:
Varies by specific model configuration, but typically designed for maneuverability in confined spaces.
Tire Size:
Commonly uses solid pneumatic or cushion tires, with sizes like 6.50-10 (front) and 5.00-8 (rear) or similar.
Weights
Operating Weight:
Typically in the range of 4,000 - 5,500 kg, depending on configuration and fuel type.
Cargo
Fork Length:
Standard fork lengths usually range from 1070mm to 1220mm (42-48 inches).
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant industry safety standards (e.g., ANSI/ITSDF B56.1, EN ISO 3691).
Active Features
Braking System:
Hydraulic drum or disc brakes, often with a parking brake mechanism.
Passive Features
Operator Protection:
Rollover Protective Structure (ROPS) and Overhead Guard (OHG) are standard safety features.
Visibility:
Designed for good operator visibility of the load and surroundings, often aided by mast design and lighting.
💡 Technology Features
Infotainment
Operator Interface:
Basic instrument cluster with indicators for engine status, fuel level, and hour meter. Advanced infotainment is not typically a feature.
Driver Assistance
Load Sensing:
May incorporate load sensing hydraulics to optimize performance and efficiency, but advanced electronic assistance systems are uncommon.
Load Weight Indicator:
Basic forklifts may have a simple indicator or no load weighing system; advanced systems are optional.
Connectivity
Telematics:
Some modern forklifts offer telematics for fleet management, but this is model and option dependent and not implied by the product name alone.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil type. Manual will specify.
Hydraulic Filter Change:
Usually recommended every 1000-2000 operating hours or annually. Manual will specify.
Air Filter Replacement:
Inspect every 100-250 hours, replace as needed or annually. More frequent if operated in dusty environments.
Fluid Specifications
Engine Oil Type:
Depends on engine. For Yanmar diesels, typically API CJ-4 or CK-4 engine oil, SAE 15W-40 or 10W-30. Mazda and A490BPG DSL would require specific grades detailed in the manual.
Hydraulic Fluid Type:
Typically ISO VG 32 or 46 hydraulic fluid, or a universal tractor transmission oil (UTTO) if specified by the manufacturer.
Transmission Fluid Type:
For torque converter transmissions, use specified ATF fluid. For hydrostatic, specialized fluid is required. Manual will detail.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with deionized water. Specific type (e.g., OAT) would be in manual.
Known Issues
Common Wear Items:
Fork wear, mast roller wear, hydraulic hose degradation, brake component wear, and engine accessory belt fatigue are common.
Fuel System Challenges:
For LPG/Bi-fuel systems, issues with vaporizers, fuel lines, and regulators can occur. Contamination in diesel fuel systems is also a concern.
Transmission Wear:
Hydrostatic transmission (HST) components like pumps and motors can wear over time, requiring specialized repair. Torque converter seals can also leak.
Cooling System Issues:
Radiator clogs, coolant leaks, and thermostat failures can lead to overheating.
📚 Vehicle History
Brand Heritage
Brand Origin:
Utilev is a brand associated with reliable industrial equipment, often positioned as a value-oriented option in the material handling sector.
Model Evolution
Model Lineage:
The UT30 and UT35P represent a common range of 3-3.5 ton capacity internal combustion engine (ICE) forklifts, a staple in warehouse and manufacturing operations.
Engine Integration:
The evolution of these models often includes updates to engine emissions compliance and integration of more fuel-efficient powertrains.
Production
Manufacturing Locations:
While specific to Utilev, many industrial forklifts of this type are manufactured in Asia, with components sourced globally.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for Utilev models are not readily available in general product information).
Ratings
Operational Efficiency:
Utilev forklifts are generally rated for their operational efficiency and durability in demanding industrial settings.
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