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Volvo BM 2650/2654 verkstadshandbok

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The Volvo BM 2650 and 2654 represent robust agricultural tractors from the 1970s and early 1980s, built in Sweden. These machines were designed for demanding fieldwork and forestry applications, embodying...
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Typ: Tractor
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Art.-Nr: 98918
Volvo BM 2650/2654 verkstadshandbok
The Volvo BM 2650 and 2654 represent robust agricultural tractors from the 1970s and early 1980s, built in Sweden. These machines were designed for demanding fieldwork and forestry applications, embodying Volvo BM's heritage of durable engineering and reliable performance. Powered by Volvo D60/D70 series diesel engines, typically around 5.5 to 6.0 liters and producing approximately 60-80 horsepower, they feature a manual synchromesh gearbox with multiple forward and reverse gears. Key characteristics include their sturdy construction, essential for agricultural tasks, and a focus on functional utility rather than modern technological amenities. This workshop manual provides comprehensive service and repair information for the Volvo BM 2650 and 2654 tractors. It covers all major systems, including detailed procedures for engine disassembly, assembly, and overhaul of the D60/D70 series engines, as well as servicing for the fuel, cooling, lubrication, transmission, hydraulic, braking, electrical, and steering systems. The manual includes essential guidance on preventative maintenance, troubleshooting, repair and overhaul, adjustment procedures, torque specifications, and the identification of special tools. Its in-depth technical content is designed to assist owners, mechanics, and technicians in maintaining and repairing these agricultural workhorses, ensuring their continued reliability and operational efficiency.
🏷️ Basic Information
Identification
Make:
Volvo BM
Model:
2650 / 2654
Codes
Product Id:
Volvo BM 2650/2654 verkstadshandbok
👋 Introduction
Market Position
Market Segment:
Agricultural tractors, robust utility and fieldwork machines.
Competitive Analysis
Competitors:
Simultaneously produced by other manufacturers in the agricultural sector during its production era.
Key Features
Purpose:
Designed for reliable performance in demanding agricultural and forestry applications.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair information for Volvo BM 2650 and 2654 agricultural tractors.
Page Count
Page Count:
313
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
Swedish
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine Systems:
Disassembly, assembly, inspection, overhaul, troubleshooting for Volvo D60/D70 series engines (e.g., D60A, D70A).
Fuel System:
Bosch fuel injection pump (e.g., VE series) and injector servicing, adjustments, and troubleshooting.
Cooling System:
Radiator, thermostat, water pump, fan, coolant specifications, and maintenance.
Lubrication System:
Oil pump, oil filter, oil cooler, lubrication points, oil change intervals, and oil specifications.
Transmission System:
Gearbox, clutch, differential, final drives, hydraulic shifting mechanisms, lubrication, and repair procedures.
Hydraulic System:
Hydraulic pump, control valves, cylinders, lift arms, PTO controls, hydraulic fluid specifications, troubleshooting, and bleeding procedures.
Braking System:
Brake actuation (mechanical/hydraulic), brake adjustment, fluid types, and service.
Electrical System:
Starter motor, alternator, battery specifications, lighting, wiring diagrams, fuse identification, and basic troubleshooting.
Steering System:
Power steering pump, cylinder, linkage, and fluid specifications.
Powertrain:
Engine, transmission, rear axle, and PTO integration and repair.
Chassis And Frame:
Frame structure, front axle, drawbar, and related components.
Body And Cab:
Cab mounting, controls, operator interface, and basic bodywork.
Procedures Included
Preventative Maintenance:
Scheduled maintenance checks, lubrication, filter replacement, and fluid level checks.
Troubleshooting:
Diagnostic charts and systematic approaches to identify and resolve common faults across all systems.
Repair And Overhaul:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.
Adjustment Procedures:
Calibration and adjustment of engine timing, fuel injection, clutch, brakes, and hydraulic controls.
Torque Specifications:
Critical torque values for engine, transmission, wheel, and hydraulic components.
Special Tools:
Identification and use of specialized tools required for specific maintenance and repair tasks.
Technical Depth
Depth:
In-depth technical guidance suitable for trained mechanics and experienced technicians.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and symptom-based troubleshooting for complex issues.
Rebuild Procedures:
Complete instructions for major component rebuilds (engine, transmission, hydraulics).
📊 Manual Specifications
File Format
Format Details:
Likely a professionally printed book, potentially with durable pages for workshop use.
Print Quality
Quality:
Assumed high quality for workshop durability, with clear diagrams and text.
Binding Type
Binding:
Likely a robust binding such as perfect binding or spiral binding for lay-flat usability.
Paper Type
Paper:
Durable, possibly coated paper to withstand workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Volvo D60/D70 Series Diesel Engines
Engine Type:
Naturally Aspirated, Indirect Injection Diesel
Displacement:
Typically around 5.5 to 6.0 liters (specific to D60/D70 variants)
Performance
Horsepower Range:
Approx. 60-80 HP (depending on specific engine variant and model configuration)
Torque Range:
Approx. 200-280 Nm (depending on specific engine variant and model configuration)
Fuel System
Injection System:
Bosch Inline or Rotary Fuel Injection Pump with Mechanical Governor
Fuel Type:
Diesel Fuel
Cooling System
Cooling Method:
Liquid Cooling (Water/Antifreeze)
Lubrication System
Oil Capacity:
Approx. 8-10 Liters (refer to manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
Manual Synchromesh Gearbox
Gear Count:
Likely 8 or 16 forward gears with 4 reverse gears (e.g., 8F+4R or 16F+4R, possibly with a creeper gear option).
Optional
Power Take Off:
Standard PTO (540/1000 RPM) and potentially a ground speed PTO.
Features
Clutch:
Dry single or dual-stage clutch.
Rear Axle Differential:
Locking differential for enhanced traction.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2300-2500 mm (typical for this class)
Overall Length:
Approx. 4000-4300 mm
Overall Width:
Approx. 1800-2000 mm (without fenders)
Overall Height:
Approx. 2500-2700 mm (to cab roof)
Weights
Tare Weight:
Approx. 3000-3500 kg
Gross Weight:
Approx. 6000-7000 kg (depending on configuration and ballast)
Front Axle Load:
Approx. 1500-1800 kg
Rear Axle Load:
Approx. 4500-5200 kg
🛡️ Safety Features
Ratings
Rollover Protection:
Likely equipped with an ROPS (Roll-Over Protective Structure) as standard or option.
Active Features
Brakes:
Hydraulically assisted internal expanding drum or disc brakes (depending on model variant and era).
Passive Features
Seatbelt:
Operator seatbelt (likely a lap belt or three-point restraint).
Lighting:
Standard front and rear work lights, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic operator controls, no modern infotainment features.
Driver Assistance
Driver Assistance:
No electronic driver assistance systems; relies on operator skill and mechanical systems.
Connectivity
Connectivity:
No connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, or annually.
Fuel Filter Replacement:
Every 500 operating hours or as needed based on fuel quality.
Air Filter Cleaning Replacement:
Check and clean every 100-200 hours, replace as needed.
Transmission Oil Change:
Every 1000-1500 operating hours.
Fluid Specifications
Engine Oil Type:
API CD or CE rated engine oil, viscosity typically SAE 15W-40 or 10W-30 depending on climate.
Hydraulic Fluid Type:
Volvo Hydraulic Oil (HVG), or equivalent SAE 20W/20 transmission and hydraulic oil meeting Volvo standards.
Coolant Type:
Permanent type antifreeze coolant, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump wear, injector nozzle wear, seal leakage (engine, transmission, hydraulics).
Electrical Aging:
Degradation of wiring insulation and connections due to age and vibration.
Cylinder Head Gasket:
Potential for head gasket failure on high-mileage or poorly maintained engines.
📚 Vehicle History
Brand Heritage
Heritage:
Volvo BM has a long and distinguished history in the production of agricultural and construction machinery, known for robust engineering and reliability.
Model Evolution
Development Era:
These models were part of Volvo BM's tractor line during the 1970s and early 1980s, succeeding earlier generations of versatile farm tractors.
Production
Manufacturing Location:
Sweden
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not typically awarded industry-specific awards in the modern sense, but recognized for reliable service and durability within its operational context.
Ratings
Durability Rating:
High reliability and longevity expected with proper maintenance.
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