Positioning:
        
        
            Premium sport sedan
        
     
    
    
        
            Competitors:
        
        
            BMW 3 Series, Mercedes-Benz C-Class, Audi A4, Acura TL, Lexus IS
        
     
    
    
        
            Design Philosophy:
        
        
            Scandinavian design, safety, comfort, and performance
        
     
    
        
            Manual Advantage:
        
        
            Enables DIY repairs and maintenance, saving significant costs compared to professional service.
        
     
 
    
    
    
        
            Covered Models:
        
        
            All S60 2004 models, engines, trims, and transmissions
        
     
    
    
        
            Estimated Pages:
        
        
            Hundreds (specific count not provided, but described as comprehensive)
        
     
    
    
        
            Type:
        
        
            Workshop Repair Service Manual
        
     
    
    
    
    
 
    
    
    
        
            Engine Service:
        
        
            Yes, including repair and diagnostics
        
     
    
        
            Transmission Service:
        
        
            Yes, including repair and diagnostics
        
     
    
        
            Brake System:
        
        
            Yes, including maintenance and repair
        
     
    
        
            Electrical System:
        
        
            Yes, including diagnostics and wiring diagrams
        
     
    
        
            Suspension:
        
        
            Yes, including repair and adjustments
        
     
    
        
            Steering System:
        
        
            Yes, including maintenance and repair
        
     
    
        
            Cooling System:
        
        
            Yes, including diagnostics and repair
        
     
    
        
            Fuel Injection System:
        
        
            Yes, including maintenance and repair
        
     
    
        
            Emission Control System:
        
        
            Yes, including diagnostics and repair
        
     
    
        
            HVAC System:
        
        
            Yes, including heater and air conditioning repair
        
     
    
        
            Engine Control System:
        
        
            Yes, including diagnostics and module information
        
     
    
        
            Chassis And Body:
        
        
            Yes, including repair and alignment
        
     
    
        
            Restraint System:
        
        
            Yes, including airbag and seatbelt service
        
     
    
        
            Interior Components:
        
        
            Yes, including trim and panel removal/installation
        
     
    
        
            Differential And Drive Axles:
        
        
            Yes, including service and repair
        
     
    
    
        
            General Maintenance:
        
        
            Yes, covering routine service tasks
        
     
    
        
            Troubleshooting:
        
        
            Yes, comprehensive diagnostic procedures
        
     
    
        
            Periodic Lubrication:
        
        
            Yes, detailing lubrication points and schedules
        
     
    
        
            Repair Procedures:
        
        
            Yes, detailed step-by-step instructions
        
     
    
        
            Disassembly And Assembly:
        
        
            Yes, for various vehicle components
        
     
    
        
            Cleaning And Reinstallation:
        
        
            Yes, for components during repair
        
     
    
        
            Wiring Diagrams:
        
        
            Yes, integrated with electrical system service
        
     
    
    
        
            Depth:
        
        
            Professional Level (same as used in service shops), covering diagnostics, maintenance, and full repair
        
     
 
    
    
    
        
            Engine Type:
        
        
            Inline 5-cylinder turbocharged (T5) and naturally aspirated (2.5T, 2.4)
        
     
    
        
            Engine Displacement:
        
        
            2.5 Liters (2521 cc)
        
     
    
    
        
            T5 Horsepower:
        
        
            Approximately 257 hp @ 5500 rpm (varies slightly by market/tuning)
        
     
    
        
            T5 Torque:
        
        
            Approximately 295 lb-ft @ 2700 rpm (varies slightly by market/tuning)
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Fuel Injection (EFI)
        
     
 
    
    
    
        
            NHTSA Front Impact Rating:
        
        
            5 Stars (for driver and passenger)
        
     
    
        
            IIHS Top Safety Pick:
        
        
            Yes (for many model years, including around 2004)
        
     
    
    
        
            ABS:
        
        
            Standard Anti-lock Braking System
        
     
    
        
            Esc:
        
        
            Standard Electronic Stability Control (ESC) / Traction Control System (TCS)
        
     
    
    
        
            Airbags:
        
        
            Front airbags, side airbags, optional inflatable curtain airbags
        
     
    
        
            Body Structure:
        
        
            Reinforced safety cage and crumple zones
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            7,500 - 10,000 miles or 12 months, whichever comes first (refer to owner's manual for specific recommendations)
        
     
    
        
            Timing Belt Replacement:
        
        
            Not applicable for 5-cylinder engines, as they use a timing chain.
        
     
    
    
        
            Engine Oil Type:
        
        
            API SN/SP, ACEA A3/B4 or A5/B5, SAE 0W-30 or 5W-30 (check manual for exact spec)
        
     
    
        
            Coolant Type:
        
        
            Volvo Long Life Coolant (G48 or equivalent, ethylene glycol based)
        
     
    
        
            Transmission Fluid Automatic:
        
        
            AW-1 (or JWS 3309) compatible fluid
        
     
    
    
    
        
            Common Issues:
        
        
            EGR valve issues, PCV system clogging, oil leaks (valve cover gasket, oil pan gasket), various sensor failures (e.g., camshaft position sensor), suspension component wear (bushings, ball joints), occasional electronic module problems.
        
     
 
    
    
    
        
            Brand Focus:
        
        
            Safety, innovation, and Scandinavian design
        
     
    
    
        
            Generation:
        
        
            First Generation S60 (2000-2009)
        
     
    
        
            Facelift:
        
        
            Minor facelift received around 2004/2005, including updated front fascia and interior features.
        
     
    
    
        
            Production Locations:
        
        
            Ghent, Belgium; Uddevalla, Sweden