Comprehensive Coverage:
Engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, HVAC, body, interior, and troubleshooting.
Estimated Page Count:
1500+
Type:
Service and Repair Manual
Powertrain:
Engine mechanicals, fuel injection, ignition, emissions, turbocharging, cooling, lubrication, exhaust systems.
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system (Haldex), differentials, drive shafts, axles, wheel bearings.
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, anti-roll bars, power steering system, steering rack, alignment procedures.
Brakes:
Brake system hydraulics, ABS, EBD, traction control, brake pad/rotor replacement, caliper service, parking brake system.
Electrical And Electronics:
Battery, charging system, starter, lighting, body control modules, instrument cluster, infotainment system, SRS airbag system, sensors.
Climate Control:
HVAC system operation, refrigerant, blower motor, heater core, A/C compressor, climate control module.
Body And Interior:
Body panels, doors, hood, tailgate, windows, locks, interior trim, seats, safety restraints.
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, tire rotation, cabin air filter replacement, brake fluid flush.
Diagnostic Procedures:
Troubleshooting guides for common issues, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation.
Repair And Overhaul:
Detailed step-by-step instructions for component removal, installation, and overhaul, including engine rebuild, transmission service, and suspension component replacement.
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, module programming and replacement.
Depth:
Comprehensive from basic DIY maintenance to advanced dealership-level repairs and diagnostics.
Engine Code Examples:
B4204Txx series (e.g., B4204T23 for T5 Drive-E, B4204T11 for T6 Drive-E/Twin Engine), B6304Txx series (e.g., B6304T4 for T6 gasoline).
T5 Drive-E Specs:
2.0L Inline-4 Turbocharged, 240-250 hp @ 5500-5600 rpm, 258-270 lb-ft @ 1500-3500 rpm.
T6 Drive-E Specs:
2.0L Supercharged & Turbocharged Inline-4 (Twin Engine), 302-316 hp @ 5700 rpm, 295 lb-ft @ 2200-4500 rpm (gasoline engine component).
T6 Gasoline Specs:
3.0L Inline-6 Turbocharged, 300-304 hp @ 5600 rpm, 325 lb-ft @ 2100-4200 rpm.
Fuel Type:
Premium Unleaded Gasoline (91+ Octane recommended).
Injection Type:
Direct Injection (DI) / Port Fuel Injection (PFI) depending on engine variant.
Length:
Approx. 189.9 inches (4826 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 65.3 inches (1659 mm)
Wheelbase:
Approx. 112.8 inches (2865 mm)
Cargo Volume Behind Second Row:
Approx. 30.7 cu ft (869 liters)
Cargo Volume With Second Row Folded:
Approx. 63.3 cu ft (1792 liters)
Curb Weight Range:
Approx. 3900 - 4500 lbs (1769 - 2041 kg) depending on configuration.
NHTSA Overall Rating:
5-Star (for applicable model years)
IIHS Top Safety Pick:
Frequently awarded Top Safety Pick or Top Safety Pick+
City Safety:
Standard automatic emergency braking with pedestrian/cyclist detection.
Pilot Assist:
Lane keeping aid with adaptive cruise control, semi-autonomous driving capability.
Blind Spot Information System Blis:
Optional or standard on higher trims.
Cross Traffic Alert With Auto Brake:
Rearward facing radar system.
Airbags:
Front, side, curtain, and knee airbags.
Srs System:
Advanced Supplemental Restraint System.
Whiplash Protection:
Whiplash Protection System (WHIPS) in front seats.
Center Display:
Sensus infotainment system with a large, vertically oriented touchscreen (9-inch or 12.3-inch depending on year/trim).
Connectivity Options:
Apple CarPlay, Android Auto, Bluetooth, USB connectivity, optional navigation.
Driver Display:
Digital driver display (12.3-inch) available on higher trims.
Parking Assist:
Parking sensors (front and rear), rearview camera, optional 360-degree surround view camera.
Telematics:
Volvo On Call service (remote vehicle functions, emergency assistance) via mobile app.
Oil Change Interval:
Every 10,000 miles (16,000 km) or 12 months, whichever comes first, using synthetic oil.
Cabin Air Filter Interval:
Every 15,000-20,000 miles (24,000-32,000 km) or 24 months.
Spark Plug Interval:
Generally 60,000 miles (96,000 km) for many engine variants, check specific engine manual.
Timing Belt Or Chain:
Most modern XC60 models utilize timing chains, which are typically maintenance-free for the life of the engine, but require inspection for wear.
Engine Oil Specification:
SAE 0W-20 Synthetic Engine Oil meeting Volvo VCC 95200356 or API SN/ILSAC GF-5 standards.
Transmission Fluid Specification:
Volvo ATF AW-1 (for 8-speed Geartronic).
Coolant Specification:
Volvo Coolant VCS (G48) or equivalent (ethylene glycol-based, long-life).
Brake Fluid Specification:
SAE J1703 or ISO 4925 Class 3/4 (DOT 3/4).
Early Generation Issues:
Potential for turbocharger issues (oil leaks, wastegate actuator problems), PCV system failures, DPF regeneration issues on diesel models.
Second Generation Issues:
Minor electrical gremlins, occasional issues with infotainment system responsiveness, water pump leaks on early Drive-E engines.
Volvo Safety Focus:
Volvo's long-standing reputation for pioneering automotive safety innovations.
First Generation Xc60:
Launched in 2008 (as a 2009 model year), based on Volvo's P3 platform, shared with S60 and V60.
Second Generation Xc60:
Introduced in 2017 (as a 2018 model year), built on Volvo's Scalable Product Architecture (SPA) platform.
Manufacturing Locations:
Torslanda, Sweden; Ghent, Belgium; Chengdu, China.
