Still Wagner EFU 2000 EFU 3000 EFV 125 EFV 160 EFV 200 Forklift Service Repair Manual
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This manual covers the Still Wagner EFU 2000, EFU 3000, EFV 125, EFV 160, and EFV 200 forklift truck models. These electric forklifts, with load capacities ranging from 1.25 to...
This manual covers the Still Wagner EFU 2000, EFU 3000, EFV 125, EFV 160, and EFV 200 forklift truck models. These electric forklifts, with load capacities ranging from 1.25 to 3.0 tons, are designed for various material handling applications. The EFU series features 24V or 48V battery systems, while the EFV series operates on 24V. The engineering quality and reliability of Still Wagner forklifts are supported by detailed technical documentation that ensures optimal performance and longevity.
This comprehensive service and workshop manual provides in-depth information for maintenance, diagnostics, and repair. It covers essential systems including the powertrain, braking system, steering system, electrical system, and hydraulic system, detailing components such as travel motors, drive wheels, control boards, and lifting devices. The manual includes general maintenance procedures, scheduled servicing, assembly and disassembly instructions, troubleshooting guides, and specific diagnostic procedures for electrical and hydraulic systems, making it an invaluable resource for owners, mechanics, and technicians.
🏷️ Basic Information
Identification
Make:
Still Wagner
Model:
EFU 2000 / EFU 3000 / EFV 125 / EFV 160 / EFV 200
Vehicle Type:
Forklift Truck
👋 Introduction
Market Position
Purpose:
A comprehensive service and repair manual designed to empower users to perform maintenance, diagnostics, and repairs on their Still Wagner forklift trucks, saving on service costs.
Electric drive with integrated gearbox and drive wheel assemblies (details in manual)
Optional
Transmission Types:
Not applicable (electric forklifts)
Features
Component Coverage:
Detailed coverage of travel motor, drive wheel, and gear systems for optimal performance and maintenance.
📐 Dimensions
Exterior
Load Capacity Range:
1.25t to 3.0t (specific dimensions per model covered in manual)
Interior
Operator Compartment:
Ergonomics and controls covered within the manual's servicing sections.
Weights
Vehicle Weight:
Specific curb weights and load capacities detailed within the manual's Vehicle Data section.
🛡️ Safety Features
Ratings
Safety Features Coverage:
Brake systems, BDI (Battery Discharge Indicator) for safe operation, and general maintenance for ensuring operational safety.
Active Features
Operational Safety:
Manual provides troubleshooting for electrical and hydraulic systems to ensure all active safety features function correctly.
Passive Features
Component Integrity:
Emphasis on proper maintenance and repair of structural and mechanical components to maintain overall safety.
💡 Technology Features
Infotainment
Operator Interface:
Coverage of BDI (Battery Discharge Indicator) and controls like the accelerator pedal provides insight into the operator interface technology.
Driver Assistance
Control Systems:
Detailed information on Travel Control and electronic circuit boards for diagnostics and repair of these systems.
Connectivity
Diagnostics Ports:
While not explicitly stated, service manuals for modern forklifts often cover diagnostics through specific ports or interfaces.
🔧 Maintenance
Service Intervals
Coverage:
Comprehensive maintenance schedules and recommended service intervals for all covered forklift models are detailed within the manual.
Preventive Maintenance:
The manual facilitates preventive maintenance to ensure longevity and optimal performance of the forklifts.
Fluid Specifications
Hydraulic Fluid:
Specific hydraulic fluid types and capacities for EFU and EFV series are provided in the manual.
Lubricant Specifications:
Recommended lubricants for gears, bearings, and other moving parts are detailed in the maintenance section.
Known Issues
Troubleshooting:
The manual's troubleshooting section addresses common issues related to travel motors, hydraulics, electrical controls, and braking systems.
Fault Finding:
Designed to help users understand how to repair and maintain their machine, including identifying and rectifying faults.
Filter Part Numbers
Filter Information:
Likely includes part numbers or specifications for hydraulic filters, drive unit filters, or other relevant components as part of maintenance procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Still (part of KION Group), Wagner forklifts have a history of robust industrial equipment.
Model Evolution
Product Line:
EFU and EFV series represent Still Wagner's range of electric counterbalance and reach trucks designed for various material handling applications.
Production
Production Period:
Specific production years for these models are not provided in the product information but are typically covered in such service manuals.
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