Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual

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Typ: Atv

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Art.-Nr: 60552

Stichworte: 2006 2007 2008 2009 2010 2011 2012 700 Grizzly ATV Grizzly Models Powersports Yamaha

Produktvarianten

Beschreibung

The Grizzly 700 ATV, produced from 2006 to 2012, is a high-performance utility vehicle engineered for demanding off-road use. It features a powerful 686cc liquid-cooled engine, renowned Ultramatic® CVT transmission, and an On-Command® 4WD system with differential lock, all contributing to its exceptional torque and reliable performance. The independent front and rear suspension, combined with Electric Power Steering (EPS), provides superior comfort and control across varied terrain, making it a favored choice for off-road enthusiasts, hunters, and those requiring rugged capability. The reputation for robust construction and innovative powersports technology is clearly evident in the Grizzly 700's design and capabilities. This factory service repair manual provides comprehensive guidance for the maintenance, diagnostics, and repair of Grizzly 700 ATVs from 2006-2012. It covers essential systems including the engine, cooling, fuel injection, drivetrain, chassis, and electrical components, detailing routine maintenance procedures, in-depth repair instructions, and troubleshooting guidance for common issues. With extensive technical specifications, schematics, and diagnostic procedures, this manual is an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Model Variant:

Years Covered:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Engine Code:

4-stroke, DOHC, 4-valve, liquid-cooled, 686cc

👋 Introduction

Market Position

Segment:

High-performance, utility-focused ATV

Target Audience:

Off-road enthusiasts, hunters, farmers, recreational riders seeking rugged capability

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Can-Am Outlander

Key Features

Engine Power:

Powerful 686cc engine renowned for torque and reliable performance

Drivetrain Technology:

Yamaha's Electric Power Steering (EPS) and Ultramatic® CVT transmission

4Wd System:

On-Command® 2WD/4WD with Differential Lock

Suspension:

Independent front and rear suspension for excellent comfort and control

Utility Features:

Front and rear cargo racks, tow hitch receiver

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for Yamaha Grizzly 700 ATVs

Secondary Coverage:

Maintenance, diagnostics, troubleshooting, technical specifications, schematics

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for this class of service manual)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Packaging:

WinRAR (for digital download)

📖 Manual Coverage

Systems Covered

Engine:

Internal engine components, top-end, bottom-end, timing, lubrication

Cooling System:

Radiator, fan, thermostat, coolant flow, pump

Fuel Injection System:

ECU, injectors, throttle body, sensors, fuel pump, pressure regulation

Drive Train:

Transmission (CVT), drive shafts, differentials, final drive, wheel hubs, clutches

Chassis:

Frame, suspension (front and rear), steering, wheels, brakes (hydraulic disc)

Electrical:

Ignition system, lighting, starting system, charging system, battery, wiring diagrams, ECU diagnostics

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault codes

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, valve adjustments, fluid level checks

Repair Procedures:

Engine disassembly/reassembly, transmission overhaul, suspension repair, brake system service

Diagnostic Procedures:

Step-by-step fault finding for electrical and mechanical issues

Adjustment Procedures:

Carburetor (if applicable, though this is FI), throttle cable, brakes, suspension settings

Technical Depth

Depth:

In-depth technical repair and overhaul procedures, suitable for professional mechanics and advanced DIY enthusiasts

📊 Manual Specifications

File Format

Digital Format:

Compression Format:

WinRAR

Print Quality

Digital Quality:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Digital Binding:

Not Applicable (Digital File)

Paper Type

Digital Paper:

Not Applicable (Digital File)

Compatibility

Operating Systems:

Win95, Win98, WinME, WinXP, Windows Vista, Windows 7, Linux, MAC OS

Delivery

Delivery Method:

Instant Download via Email

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke, SOHC, 4-valve

Displacement:

686 cc

Bore X Stroke:

100.0 mm x 83.9 mm

Cooling System:

Liquid-cooled

Compression Ratio:

8.1:1

Ignition:

TC (Transistor Controlled Ignition)

Starter:

Electric

Performance

Horsepower:

Approx. 45-50 HP (varies slightly by year and region)

Torque:

Significant low-end torque optimized for utility and hauling

Fuel System

Fuel Delivery:

Mikuni 41mm throttle body with fuel injection (FI)

Fuel Type:

Unleaded gasoline (87 octane minimum recommended)

Fuel Tank Capacity:

4.76 gal (18 L)

🔧 Transmission

Standard

Transmission Type:

Yamaha Ultramatic® V-belt automatic transmission with Hi/Lo range and Reverse

Features

Drive System:

On-Command® 4WD with Electronic Differential Lock

Coupling:

Wet, centrifugal clutch, gear reduction

📐 Dimensions

Exterior

Length:

81.5 in (2070 mm)

Width:

45.5 in (1155 mm)

Height:

49.2 in (1250 mm)

Wheelbase:

50.4 in (1280 mm)

Ground Clearance:

11.2 in (285 mm)

Weights

Dry Weight:

Approx. 624 lbs (283 kg)

Curb Weight:

Approx. 667 lbs (303 kg)

Towing Capacity:

1322 lbs (600 kg)

Rack Load Capacity Front:

99 lbs (45 kg)

Rack Load Capacity Rear:

187 lbs (85 kg)

🛡️ Safety Features

Ratings

Safety Focus:

Designed for off-road use, requires proper protective gear and adherence to safe operating practices.

Active Features

Braking System:

Hydraulic disc brakes front and rear, sealed by O-ring

Parking Brake:

Mechanical, disc type, located on rear wheel

Passive Features

Ergonomics:

Comfortable seating position, accessible controls, Electric Power Steering (EPS) reduces rider fatigue.

Lighting:

Dual 30W Krypton headlights, 15W brake/taillight

💡 Technology Features

Infotainment

Display Features:

Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, AWD indicator, etc.

Driver Assistance

Electric Power Steering (EPS) system significantly reduces steering effort, improving rider comfort and control.

Connectivity

Charging System:

12V DC outlet for charging accessories (optional on some models)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months (whichever comes first)

Air Filter Cleaning:

Every 50 hours or 3 months; replace as needed

Spark Plug Inspection:

Every 100 hours or 6 months

Drive Belt Inspection:

Every 100 hours or 6 months; check for wear and tension

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) 10W-40, API SG or higher

Engine Oil Capacity:

Approx. 2.2 L (2.3 US qt) with filter change

Cooling System Coolant:

High-quality ethylene glycol-based antifreeze coolant mixed with distilled water (50:50 ratio)

Final Gear Oil:

Yamalube Gear Oil, SAE 80 API GL-4

Known Issues

Common Wear Item:

Drive belt (CVT) requires periodic inspection and replacement due to wear.

Electrical Component:

Some models may experience issues with CDI units or stators under heavy use or after water submersion.

Fuel System Component:

Fuel injectors can become clogged with debris if fuel quality is poor or maintenance is neglected.

Suspension Component:

Ball joints and tie rod ends are subject to wear from rough terrain and require regular inspection.

📚 Vehicle History

Brand Heritage

Brand Reputation:

Yamaha is renowned for its reliable engines, robust construction, and innovative powersports technology.

Model Evolution

Gn 700 Introduction:

The Grizzly line has a long history of providing capable utility ATVs. The 700 model marked a significant upgrade with its larger engine and advanced features like EPS.

Production

Manufacturing Location:

Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Consistently rated highly by ATV magazines and enthusiasts for its performance, reliability, and utility.