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Yamaha 700 Raptor 2005-2009 Online Service Repair Manual

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The 700 Raptor, model designation YFM700, represents a pinnacle in sport ATV engineering, produced during the first generation from 2005 to 2009. This high-performance Sport ATV is celebrated for its...
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Yamaha 700 Raptor 2005-2009 Online Service Repair ManualYamaha 700 Raptor 2005-2009 Online Service Repair ManualYamaha 700 Raptor 2005-2009 Online Service Repair ManualYamaha 700 Raptor 2005-2009 Online Service Repair Manual
The 700 Raptor, model designation YFM700, represents a pinnacle in sport ATV engineering, produced during the first generation from 2005 to 2009. This high-performance Sport ATV is celebrated for its powerful 686cc liquid-cooled, 4-stroke engine featuring electronic fuel injection for consistent performance, alongside advanced suspension for exceptional handling and a comfortable riding position. Its robust design and strong off-road heritage make it a sought-after machine for enthusiasts demanding capability and reliability in demanding off-road conditions. This comprehensive service and repair manual provides detailed instructions for maintaining and repairing the 700 Raptor (YFM700) across its 2005-2009 production years. It covers all essential vehicle systems, including in-depth engine overhaul, cooling, fuel, chassis, and electrical systems, along with routine maintenance procedures and troubleshooting guides for common issues. This manual is an indispensable resource for owners and technicians alike, offering the necessary information to ensure optimal performance, longevity, and safe operation of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
700 Raptor
Model Designation:
YFM700
Codes
Chassis Code:
YFM700
Generation
Generation Name:
First Generation Raptor 700
Generation Years:
2005-2009
👋 Introduction
Market Position
Vehicle Category:
High-performance Sport ATV
Target Audience:
Enthusiasts seeking performance, off-road capability, and reliability in a sport ATV.
Competitive Analysis
Key Competitors Era:
Honda TRX450R, Suzuki LT-R450 Quadracer, Bombardier DS450.
Key Features
Vehicle Highlights:
Powerful 700cc engine, sporty handling, advanced suspension, fuel injection for consistent performance, comfortable riding position.
Manual Benefit:
Empowers owners to perform maintenance, diagnostics, and repairs, leading to cost savings and extended vehicle lifespan. Enhances understanding of vehicle operation and problem prevention.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008, 2009
Vehicle Types Covered:
Sport ATV
Regions Covered:
Global (based on common specifications for these model years)
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Classification:
Service and Repair Manual (also referred to as Workshop Manual, Factory Manual, Shop Manual, Technical Manual)
Language
Language:
English
Format
Primary Format:
PDF
Distribution Format:
Digital Download (via WinRAR for potential compression/bundling)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, internal components, timing, valve clearance, piston and cylinder, crankshaft, lubrication, oil pump, cylinder head, cylinder block, engine removal/installation.
Cooling System:
Radiator, coolant flow, water pump, cooling fan, thermostat, coolant specifications.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors (MAP, TPS, IAT), fuel pressure regulator, fuel filter, fuel tank, fuel lines.
Chassis Systems:
Frame, front suspension (A-arms, shocks, steering), rear suspension (swingarm, linkage, shock absorber), wheels, tires, steering system, braking system (front and rear calipers, master cylinders, lines, rotors), drivetrain (chain, sprockets, final drive).
Electrical System:
Ignition system (CDI, spark plug), charging system (stator, rectifier/regulator), starting system (starter motor, battery), lighting (headlights, taillights, brake lights), instrumentation (speedometer, tachometer, warning lights), wiring diagrams, fuses, relays, ECU/ECM.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code interpretation (if applicable).
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug inspection/replacement, air filter cleaning/replacement, coolant flush, battery maintenance.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems.
Diagnostic Procedures:
Methods for identifying the root cause of problems, including electrical system testing, fuel system diagnostics, and mechanical component checks.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic user maintenance to advanced mechanical and electrical repairs. Suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Digital Format:
PDF, compatible with WinRAR
Compatibility:
Windows (95/98/ME/XP/Vista/7/8), Linux, MAC OS, iOS, Android devices
Print Quality
Printability:
Designed for clear viewing and printing of all diagrams, illustrations, and text.
Binding Type
Binding Style:
Not applicable (digital download)
Paper Type
Paper Quality:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve, Single-cylinder
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.1:1
Performance
Horsepower:
Approx. 45-50 HP (at crankshaft, varies slightly by year/tuning)
Torque:
Approx. 44-47 lb-ft (at crankshaft, varies slightly by year/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Twin Bore Throttle Body (specific design may vary slightly)
Fuel Type:
Unleaded Gasoline, Minimum 87 Octane (RON+MON)/2
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to specific manual for exact spec based on climate)
Oil Capacity:
Approx. 1.95 Liters (with oil filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed forward, 1 reverse
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain, Drive System: Chain Drive
Features
Transmission Features:
Easy access for clutch maintenance, smooth gear engagement.
📐 Dimensions
Exterior
Overall Length:
Approx. 1830 mm (72.0 in)
Overall Width:
Approx. 1170 mm (46.1 in)
Overall Height:
Approx. 1050 mm (41.3 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Weights
Dry Weight:
Approx. 182 kg (401 lbs)
Fuel Capacity:
Approx. 9.0 Liters (2.4 gal)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable (ATV classification)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual hydraulic disc front, Single hydraulic disc rear.
Parking Brake:
Mechanical, handlebar mounted lever operating rear brake caliper.
Passive Features
Tire Specifications:
Front: AT21x7-10, Rear: AT20x10-9 (typical sizes, may vary slightly)
Handlebar Design:
Wide, padded handlebars for control and comfort.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic instrumentation: speedometer, odometer, trip meter, engine hour meter, neutral indicator, reverse indicator, oil pressure warning, high beam indicator, fuel level indicator - depending on display panel variant).
Driver Assistance
Traction Control:
None
Engine Management:
ECU controlled fuel injection and ignition timing for optimal performance and emissions.
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 100 hours or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning Interval:
Every 20 hours or as needed based on riding conditions (e.g., dusty environments).
Spark Plug Inspection Interval:
Every 100 hours or 12 months.
Valve Clearance Check Interval:
Every 200 hours or 24 months.
Fluid Specifications
Coolant Type:
High-quality engine coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Chain Lube Type:
High-quality O-ring compatible chain lubricant.
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings, steering stem bearings, front and rear suspension bushings.
Potential Issues Covered:
EFI system diagnostics, clutch wear, transmission issues, suspension adjustments and rebuilds, electrical gremlins.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing durable and high-performance ATVs, with the Raptor lineage being a significant part of its off-road motorsport heritage.
Model Evolution
Raptor Lineage Introduction:
The Yamaha YFZ350 Banshee and YFZ450 were precursors. The 700 Raptor introduced a larger displacement engine, significant torque increase, and refined EFI system for the sport ATV market.
Production
Manufacturing Location:
Primarily manufactured in Japan or by Yamaha Motor Manufacturing Corporation of America (YMMC).
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
The Yamaha Raptor 700 is widely regarded as a benchmark in the sport ATV segment for its performance and reliability, often earning praise from ATV publications and riders.
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