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Yamaha 700 Raptor 2006-2009 Workshop Service Manual

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The 700 Raptor, model YFM700R, is a high-performance sport ATV produced from 2006 to 2009. Engineered for enthusiasts seeking a powerful and capable machine for recreational riding and trail use,...
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Typ: Atv
Anbieter:
Yamaha
Art.-Nr: 85737
Stichworte: 2006 2007 2008 2009 700 Raptor ATV Powersports Raptor Models Yamaha
Yamaha 700 Raptor 2006-2009 Workshop Service Manual
The 700 Raptor, model YFM700R, is a high-performance sport ATV produced from 2006 to 2009. Engineered for enthusiasts seeking a powerful and capable machine for recreational riding and trail use, it features a liquid-cooled, 686cc, DOHC, 4-stroke engine with Electronic Fuel Injection (EFI) and Chip Controlled Throttle (YCC-T) for precise throttle response. Its robust design includes independent double-wishbone front suspension with 9.1 inches of travel and a swingarm rear suspension with 10.1 inches of travel, providing excellent handling and comfort. The ATV is equipped with dual hydraulic disc brakes in the front and a single hydraulic disc brake in the rear, all mounted on aluminum alloy wheels. This comprehensive workshop service manual provides detailed guidance for the maintenance and repair of your 700 Raptor. Covering the model years 2006 through 2009, this 401-page English manual offers in-depth information on all major systems, including the engine, fuel system, cooling system, drivetrain, suspension, brakes, and electrical system. You will find step-by-step procedures for routine maintenance, complete engine and transmission rebuilds, troubleshooting common issues, and detailed technical specifications, including wiring diagrams. This resource is designed to assist professional mechanics and DIY enthusiasts in keeping their vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
700 Raptor
Model Variant:
YFM700R
Codes
Model Code Range:
2006-2009
👋 Introduction
Market Position
Category:
High-performance sport ATV
Target User:
Enthusiasts seeking a powerful and capable machine for recreational riding, trail riding, and recreational racing.
Competitive Analysis
Competitors:
Honda TRX450R, Suzuki LT-R450 Quadracer, Kawasaki KFX450R.
Key Features
Engine Type:
Liquid-cooled, DOHC, 4-stroke, 5-valve, single-cylinder.
Fuel Delivery:
Electronic Fuel Injection (EFI).
Transmission:
5-speed constant mesh with wet, multi-disc clutch.
Suspension Front:
Independent double wishbone with adjustable shocks, 9.1-inch travel.
Suspension Rear:
Swingarm with adjustable piggyback shock, 10.1-inch travel.
Brakes Front:
Dual hydraulic discs.
Brakes Rear:
Single hydraulic disc.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009
Page Count
Total Pages:
401
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, inspection, tuning, and troubleshooting.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank, lines, and pressure regulation.
Cooling System:
Radiator, cooling fan, water pump, coolant flow, thermostat, and hoses.
Exhaust System:
Exhaust manifold, muffler, heat shields, and emissions control components.
Drivetrain:
Clutch operation, transmission disassembly and assembly, final drive, chain and sprocket maintenance.
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bearings, and steering components.
Brakes:
Hydraulic brake system, master cylinders, calipers, brake pads, rotors, bleeding procedures, and parking brake.
Electrical System:
Ignition system, starting system, charging system (stator, regulator/rectifier), battery, lighting, sensors, and ECU.
Chassis And Frame:
Frame inspection, maintenance, and repair, bodywork removal and installation.
Wheels And Tires:
Tire inspection, pressure recommendations, wheel removal and installation, bearing maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication, air filter cleaning/replacement, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts.
Rebuilds:
Complete engine rebuild, transmission overhaul, suspension component replacement.
Adjustments:
Carburetor/fuel injection tuning, idle speed adjustment, throttle cable adjustment.
Disassembly And Assembly:
Step-by-step instructions for component removal and reinstallation with torque specifications.
Wiring Diagrams:
Comprehensive electrical schematics for troubleshooting and component identification.
Technical Depth
Depth Level:
Comprehensive and detailed, covering everything from basic maintenance to complete engine and transmission rebuilds.
Target Audience:
Professional mechanics, experienced DIY enthusiasts, and ATV owners seeking in-depth repair knowledge.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Readability:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding Method:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Searchability:
Searchable text for quick information retrieval.
Navigation:
Likely includes a table of contents and index for easy navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, 5-valve
Bore X Stroke:
100.0 mm x 84.0 mm
Displacement:
686 cc
Compression Ratio:
9.0:1
Fuel Induction:
YCC-T (Yamaha Chip Controlled Throttle) with Mikuni 44mm throttle body.
Ignition:
Digital TCI (Transistor Controlled Ignition)
Lubrication:
Wet sump
Performance
Horsepower Estimated:
Approximately 53-55 HP (at crankshaft, unconfirmed official spec)
Torque Estimated:
Approximately 46-48 lb-ft (at crankshaft, unconfirmed official spec)
Fuel System
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Fuel Tank Capacity:
3.8 gallons (14.5 Liters)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh with reverse
Clutch Type:
Wet, multi-disc
Features
Gear Ratios 1St:
3.571 (35/10)
Gear Ratios 2Nd:
2.235 (38/17)
Gear Ratios 3Rd:
1.700 (17/10)
Gear Ratios 4Th:
1.400 (14/10)
Gear Ratios 5Th:
1.174 (27/23)
Final Drive:
O-ring sealed chain, 70/13 (5.385) gear ratio
📐 Dimensions
Exterior
Length:
71.9 inches (1825 mm)
Width:
42.5 inches (1080 mm)
Height:
42.5 inches (1080 mm)
Wheelbase:
50.4 inches (1280 mm)
Ground Clearance:
11.0 inches (280 mm)
Weights
Dry Weight:
423 lbs (192 kg)
Wet Weight Estimated:
Approximately 450-470 lbs (with fluids)
Wheels And Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x11-9
Front Wheel Type:
Aluminum alloy
Rear Wheel Type:
Aluminum alloy
🛡️ Safety Features
Ratings
Atv Safety Classification:
Sport ATV (designed for off-road recreational use, not street legal).
Active Features
Throttle Limiter:
Thumb throttle with adjustable tension and return spring for controlled acceleration.
Kill Switch:
Ergonomically placed engine kill switch for immediate shutdown.
Passive Features
Handguards:
Standard on many models to protect hands from debris.
Footwells:
Wide, protective footwells with heel guards.
Rollover Protection:
N/A (ATVs are not designed with rollover protection structures; rider safety is paramount).
💡 Technology Features
Infotainment
Display Type:
Digital meter with speedometer, odometer, trip meter, clock, and diagnostic indicator lights.
Driver Assistance
Traction Control:
N/A (No electronic driver aids like traction control or ABS are typically equipped).
Connectivity
Charging Port:
Not standard; may be an aftermarket addition.
Engine Management
ECU Features:
Yamaha Chip Controlled Throttle (YCC-T) for precise throttle response and optimized fuel delivery.
Ignition System
Ignition Type:
Digital TCI with electronic advance.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months.
Oil Filter Replacement:
Replace at every engine oil change.
Air Filter Cleaning:
Clean every 500 km (300 miles) or as needed in dusty conditions.
Spark Plug Replacement:
Inspect every 1000 km (600 miles), replace as needed.
Chain Lubrication Adjustment:
Lubricate every 500 km (300 miles); adjust tension every 1000 km (600 miles).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Engine Oil Capacity:
2.40 US qt (2.27 L) without filter change; 2.60 US qt (2.45 L) with filter change.
Coolant Type:
High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water recommended).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Engine Reliability:
Generally robust; early models may have experienced some oil consumption issues due to piston ring design, addressed in later revisions.
Clutch Wear:
Aggressive riding can lead to accelerated clutch wear, particularly in demanding conditions.
Suspension Tuning:
Stock suspension may require re-valving or spring changes for optimal performance depending on rider weight and terrain.
Torque Specifications Example
Engine Oil Drain Plug:
20 Nm (15 lb-ft)
Front Axle Nut:
74 Nm (54 lb-ft)
Rear Axle Nut:
118 Nm (87 lb-ft)
📚 Vehicle History
Brand Heritage
Brand Origin:
Yamaha Motor Company, Ltd. (Japan).
Brand Reputation:
Renowned for performance, reliability, and innovation in powersports.
Model Evolution
Predecessor:
Yamaha YFZ450 (introduced in 2004, known for its high-revving 450cc engine).
700 Raptor Introduction:
Introduced for the 2006 model year as a larger-bore, torque-focused alternative to the YFZ450.
Key Improvements Over 450:
Larger displacement engine for increased low-end and mid-range torque, more comfortable riding position.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Category Awards:
While specific awards for the 2006-2009 700 Raptor are not as widely publicized as consumer reviews, it was consistently praised as a top-tier sport ATV for its power and handling, often considered a benchmark in its class.
Ratings
Consumer Reviews:
Highly regarded by owners for its strong performance, comfortable ergonomics, and capability in various riding conditions.
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