Target Audience:
Factory service technicians and knowledgeable DIY mechanics.
Manual Equivalence:
Equivalent to a retail-purchased repair manual, providing official factory service data.
Instructional Style:
Sequential, step-by-step procedures with illustrations, diagrams, and exploded views for clarity.
Accessibility:
Instant download and permanent saving to personal devices.
Data Integrity:
Prepared using the latest available data at publication, considered the sole source for sound repair advice.
Tool Requirements:
Specifies use of exact tools as recommended, with notes on renting special tools.
Primary Coverage:
Yamaha Big Bear 250 (2007-2009)
Secondary Coverage:
Yamaha Bear Tracker ATV (1999-2004), Yamaha Bruin ATV (1999-2006)
Estimated Page Count:
Information not explicitly stated, but comprehensive coverage implies a substantial page count (likely 300+ pages for a full factory service manual).
Type:
Factory Service Manual / Repair Manual
Engine:
Full engine overhaul, tune-up, compression testing, diagnostics, disassembly, reassembly, inspection of internal components (pistons, rings, rods), fuel system service.
Transmission:
Repair, overhaul, adjustment procedures, fluid specifications (likely covered, though not explicitly detailed in the snippet).
Electrical:
Testing of electrical parts, diagnostics, wiring diagrams (likely included for troubleshooting).
Chassis And Suspension:
Component inspection, repair, and adjustment procedures.
Brakes:
Inspection, repair, and adjustment procedures.
Fuel System:
Checking, testing, carburetor service (no fuel at carb, flooding).
Cooling System:
Overheating and running too hot diagnostics and procedures.
Maintenance:
Scheduled maintenance procedures, intervals, fluid checks.
Troubleshooting:
Comprehensive troubleshooting for various issues including: engine won't start, engine misfires (idle/high speed), engine stalls, fuel delivery problems (no fuel, flooding), backfiring, overheating, engine bogging.
Repair And Overhaul:
Part removal, disassembly, reassembly, unit repair, engine rebuild to factory specifications.
Inspection:
Detailed inspection of engine components (pistons, rings, rods), general parts inspection.
Depth:
Comprehensive, covering basic maintenance to complete engine overhaul and advanced diagnostics, suitable for both DIY and professional technicians.
Engine Type:
Likely a 250cc, single-cylinder, 4-stroke engine (common for this class of ATV, though specific type not detailed in snippet).
Engine Compression:
Procedure for performing engine compression tests is covered.
Fuel Delivery:
Carbureted (implied by troubleshooting 'no fuel at carburetor or flooding at carb').
Torque Specifications:
Included within the manual for various components and assemblies.
Rebuild Standard:
Engine rebuild procedures to factory specifications are detailed.
Safety Features:
Manual provides guidance on proper repair and maintenance to ensure safe operation.
Braking System:
Procedures for inspection, maintenance, and repair of the braking system.
Operator Safety:
Emphasis on following procedures to ensure correct and safe mechanical function.
Infotainment System:
N/A (ATVs typically do not feature infotainment systems).
Driver Assistance Features:
N/A (ATVs typically do not feature electronic driver assistance systems beyond basic operational controls).
Diagnostic Tools:
Manual references special tools, implying a level of diagnostic capability beyond basic visual inspection.
Scheduled Maintenance:
Comprehensive coverage of how and when to perform scheduled maintenance.
Engine Oil:
Specific oil type, viscosity, and capacity would be detailed in the manual.
Coolant:
If liquid-cooled, coolant type and capacity would be specified.
Brake Fluid:
Brake fluid type (e.g., DOT 3, DOT 4) would be specified.
Common Troubles:
The manual's troubleshooting sections are designed to address common issues such as starting problems, misfires, stalling, fuel delivery issues, and overheating.
Engine Tune Up:
Detailed procedures for performing a complete engine tune-up are included.
Manufacturer:
Yamaha Motor Company, renowned for its powersports and marine products.
Series Development:
The Big Bear series is a long-standing line of utility ATVs, known for their durability and off-road capability. The 250cc model likely builds on previous iterations with updated features and engine technology.
Production Years Big Bear:
While the manual covers 2007-2009 Big Bear 250, the Big Bear line has a history predating these years, with various engine displacements and configurations.