Yamaha Blaster 200 1988-2008 YFS200 YFS200A YFSS200U YFS200P YFS200R Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007

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Typ: Atv

Anbieter:

Art.-Nr: 90293

Stichworte: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 ATV Blaster 200 Blaster Models Powersports Yamaha YFS200 YFS200A YFS200P YFS200R YFSS200U

Produktvarianten

Beschreibung

The Yamaha Blaster 200, model codes YFS200, YFS200A, YFS200U, YFS200P, and YFS200R, is a celebrated All-Terrain Vehicle (ATV) that defined the entry-level to mid-range sport ATV category for many years. Produced primarily from 1988 to 2006, with coverage extending to 2008, this lightweight and agile machine is powered by a reliable 195cc two-stroke engine, known for its ease of handling and strong aftermarket support. The Blaster 200 is a favorite among recreational riders and beginner to intermediate ATV enthusiasts, offering a fun and engaging experience. Its design emphasizes rider control and performance, making it a popular choice for those looking for an accessible yet capable sport ATV. This comprehensive service repair manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the Yamaha Blaster 200. It covers essential areas including general information, periodic inspection and adjustment, engine overhaul procedures, cooling and fuel systems, transmission, chassis, and electrical systems. Detailed guidance is provided for maintenance tasks such as oil changes and filter replacements, as well as repair and rebuilding procedures for all major components. Troubleshooting guidance and specific technical data, including torque values and clearances, are also included to ensure accurate and effective servicing, helping to preserve the longevity and performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Blaster 200

Model Codes:

YFS200, YFS200A, YFS200U, YFS200P, YFS200R

Vehicle Type:

ATV (All-Terrain Vehicle)

Generation

Generation Identifier:

First Generation (1988-2008)

Codes

Chassis Code:

YFS200

👋 Introduction

Market Position

Category:

Entry-level to Mid-range Sport ATV

Target Audience:

Recreational riders, beginner to intermediate ATV enthusiasts, DIY mechanics.

Competitive Analysis

Key Competitors:

Suzuki Quadsport Z250/Z400, Honda TRX250R/TRX300EX, Kawasaki Mojave 250.

Key Features

Vehicle Attributes:

Lightweight, agile, easy to handle, reliable two-stroke engine, strong aftermarket support.

Manual Value Proposition:

Enables owners to perform all necessary maintenance and repairs, saving on labor costs and extending the life of the vehicle.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Troubleshooting, Restoration, Rebuilding, Diagnosis

Secondary Coverage:

General Information, Periodic Inspection and Adjustment, Engine Overhaul, Cooling System, Carburetion, Drive Train, Chassis, Electrical Systems

Page Count

Estimated Page Count:

Variable (typically 300-500+ pages for comprehensive service manuals)

Manual Type

Manual Type:

Service Repair Manual / Workshop Manual / Factory Manual

Language

Language:

English

Format

Digital Format:

PDF Download

Accessibility:

Downloadable, Printable, Savable to multiple devices (PC, iPad, Hard Drive)

File Requirements:

PDF Reader, Unzipping software (WinZip, WinRAR)

Delivery

Delivery Method:

Instant Digital Download

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, cylinder head, piston, connecting rod, crankshaft, lubrication, cooling system, fuel system (carburetion), intake and exhaust systems, ignition system, starting system.

Transmission Drivetrain:

Clutch, transmission gears, drive shaft, rear axle, primary reduction gear, swingarm, suspension components.

Chassis Frame:

Frame, front forks, steering system, rear suspension (shocks/struts), wheel bearings, hubs.

Electrical:

Ignition system, charging system (stator, regulator/rectifier), battery, lighting (headlight, taillight), starter motor, switches, wiring diagrams.

Brakes:

Front and rear brake systems (hydraulic/mechanical), brake calipers, master cylinders, brake pads, rotors.

Bodywork Plastics:

Body panels, fenders, seat, handlebars, plastic components.

Procedures Included

Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, battery maintenance, lubrication points.

Repair Rebuild:

Complete engine rebuild, transmission overhaul, suspension component replacement, brake system service, carburetor rebuilding, electrical component diagnosis and replacement.

Troubleshooting:

Detailed diagnostic procedures for common and uncommon issues, identification of error codes (if applicable), no-spark conditions, fuel delivery problems, starting issues.

Inspection Adjustment:

Periodic inspections, valve clearance adjustment, carburetor jetting and adjustment, chain tension adjustment, brake adjustment, suspension setup.

Technical Depth

Depth:

Comprehensive, detailed, step-by-step instructions suitable for DIY enthusiasts and professional technicians.

Illustrations:

Illustrated with clear step-by-step instructions, exploded views, diagrams, and schematics.

Specifics:

Includes specific torque values, clearances, fluid capacities, part numbers, and technical data for all systems.

📊 Manual Specifications

File Format

Format:

File Size:

Potentially large, up to 5 GB (as stated in product info)

Print Quality

Printability:

Printable on any computer and printer.

Resolution:

High-resolution illustrations and text for clarity.

Binding Type

Binding:

Not applicable (Digital Download)

Paper Type

Paper Type:

Not applicable (Digital Download)

Compatibility

Operating Systems:

Windows (97, 2000, Me, XP, Vista, 7, 10), Linux, Mac OS

Software Requirements:

PDF Reader, Archiving Software (WinZip, WinRAR)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-Stroke, Reed Valve, Liquid Cooled (some variations), Single Cylinder

Displacement:

195cc

Bore X Stroke:

66.0 mm x 57.0 mm

Compression Ratio:

Typically around 6.6:1 (subject to model year and specific tuning)

Performance

Horsepower:

Approx. 17-20 HP (Varies by year and specific tuning)

Torque:

Approx. 14-16 lb-ft (Varies by year and specific tuning)

Fuel System

Carburetor Type:

Mikuni VM26SS (typical)

Fuel Type:

Unleaded Gasoline (typically 87-91 octane)

Oil Mixture:

Pre-mix or Oil Injection system (depending on year)

Lubrication

Engine Oil Type:

2-stroke engine oil (specific viscosity recommended in manual, e.g., Yamalube)

Cooling System

Cooling Method:

Liquid Cooling (most models) or Air Cooling (early models)

Coolant Type:

Ethylene Glycol based antifreeze / coolant mixture

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual with Reverse

Optional

Optional Transmission:

N/A (Standard configuration)

Features

Clutch Type:

Wet, Multi-plate

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

Approx. 1705 mm (67.1 in)

Width:

Approx. 1065 mm (41.9 in)

Height:

Approx. 1060 mm (41.7 in)

Wheelbase:

Approx. 1215 mm (47.8 in)

Weights

Dry Weight:

Approx. 154 kg (339 lbs)

Fuel Tank Capacity:

Approx. 9.5 Liters (2.5 US gal)

🛡️ Safety Features

Ratings

Safety Certification:

Compliant with ANSI/SVIA standards for recreational ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear (typical for most years).

Throttle Limiter:

Some models may have adjustable throttle stops for beginner riders.

Passive Features

Handlebar Design:

Wide handlebars for stability and control, often with padded crossbar.

Footwells:

Full floorboards with heel guards for foot protection.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV with no complex infotainment features).

Driver Assistance

Assistance Features:

N/A (Basic ATV design, focus on rider control).

Connectivity

Connectivity Options:

N/A (No onboard connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual for specific hours or mileage; typically every 20-30 hours or 6 months for 2-stroke pre-mix, or as specified for oil injection systems.

Spark Plug Service:

Inspect every 1000 km (600 miles) or annually, replace as needed.

Chain Adjustment:

Inspect and adjust chain slack every 500 km (300 miles) or as needed.

Air Filter Maintenance:

Clean or replace air filter every 50-100 hours or annually, depending on operating conditions.

Fluid Specifications

Engine Oil Viscosity:

Refer to manual; typically SAE 10W-30 or 10W-40 for 2-stroke applications, or specialized 2-stroke injector oil.

Coolant Capacity:

Approx. 1.8 Liters (1.9 US qt) for liquid-cooled models.

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid (refer to manual for specific recommendation).

Known Issues

Common Problems:

Carburetor gumming/clogging due to fuel varnish, worn clutch plates, rear shock absorber failure, electrical connector corrosion, CDI unit failure.

Preventative Measures:

Regular use of fuel stabilizer, proper cleaning of air filter, consistent maintenance checks, protection from elements.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha has a long and successful history in motorsports and powersports, known for innovation and performance.

Model Evolution

Blaster Introduction:

The Yamaha Blaster 200 was introduced in 1988 as a sporty and affordable ATV.

Production Run:

Produced consistently from 1988 through 2006, with some variations/updates. Production often cited as ending in 2006, though the manual covers up to 2008, indicating possible later regional availability or specific model run variations.

Production

Manufacturing Origin:

Primarily manufactured in Japan or USA (assembly may vary by region).

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Yamaha Blaster 200 is widely recognized as a popular and accessible sport ATV, fostering a large aftermarket community.

Ratings

Ownership Feedback:

Generally positive for its intended use, praised for fun factor and ease of modification.

Certifications

Standards Compliance:

Adheres to relevant safety and emissions standards for its production era.