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Yamaha 1987 1990 Exciter 570 EX570 Service Repair Manual EX 570

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The Yamaha Exciter 570, produced from 1987 to 1990, represents a significant offering in the performance-oriented trail snowmobile segment. Available in variants such as the Exciter and Exciter Deluxe, and...
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Yamaha 1987 1990 Exciter 570 EX570 Service Repair Manual EX 570
The Yamaha Exciter 570, produced from 1987 to 1990, represents a significant offering in the performance-oriented trail snowmobile segment. Available in variants such as the Exciter and Exciter Deluxe, and powered by the EX570 engine, these models are recognized for their robust engineering and reliability, hallmarks of Yamaha's long-standing motorsports heritage. Designed for recreational trail riding, the Exciter 570 series features a two-stroke, liquid-cooled engine, a CVT transmission, and a focus on delivering an engaging riding experience. Key safety features include the Throttle Override System (T.O.R.S.) and hydraulic disc brakes, contributing to its reputation for dependable performance in its class. This comprehensive service repair manual provides essential information for maintaining and repairing the Yamaha Exciter 570 snowmobile. It covers a wide array of systems, including the engine, powertrain, chassis, electrical components, and fuel system. Detailed procedures for periodic maintenance, troubleshooting, component removal and installation, and tuning are included, along with technical specifications and system illustrations. This manual is an indispensable resource for DIY enthusiasts and professional mechanics alike, ensuring the snowmobile remains in optimal operating condition and enabling efficient problem resolution.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Exciter 570
Model Variants:
Exciter, Exciter Deluxe
Engine Designation:
EX570
Codes
Chassis Codes:
EX570L, EX570M, EX570EM, EX570N, EX570EN, EX570P, EX570HP, EX570EP, EX570EHP
Internal Model Codes:
EX, I, M, N, P, RP, EHP
👋 Introduction
Market Position
Target User:
DIY enthusiasts and professional mechanics for the Yamaha Exciter 570 snowmobile
Key Features
Value Proposition:
Instant download provides immediate access to repair and maintenance information, enabling users to fix problems efficiently.
Manual Benefit:
Ensures snowmobile is in peak operating condition through adherence to maintenance schedules and detailed repair procedures.
📋 Manual Details
Coverage Areas
Applicable Years:
1987, 1988, 1989, 1990
Vehicle Type:
Snowmobile
Page Count
Estimated Page Count:
Refer to specific manual edition, generally 300-600 pages
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, troubleshooting, cooling system
Powertrain:
Drive belt, sheaves, drive chain, reverse mechanism (if equipped), brake system, suspension
Chassis:
Steering, skis, front suspension, slide rail suspension, track system
Electrical:
Ignition system, starting system, charging system, lighting, switches, T.O.R.S. system
Fuel System:
Carburetors, fuel lines, fuel pump, fuel level adjustment
Procedures Included
Maintenance:
Periodic inspection and adjustment, lubrication, fluid changes, spark plug service
Troubleshooting:
Comprehensive troubleshooting guides for engine, electrical, and mechanical systems
Repair:
Component removal, installation, rebuilding, and repair procedures
Tuning:
Carburetor tuning, clutch tuning, high altitude tuning, gear selection
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and component overhauls
Diagrams Illustrations:
Includes assembly/system illustrations, diagrams, exploded parts views, and pictures
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Compatibility:
No special software required, works on all computers
⚙️ Engine Specifications
Primary Engine
Type:
Two-stroke, liquid-cooled
Displacement:
561 cc (approximate, derived from 570 designation)
Bore X Stroke:
Refer to specific model year documentation for precise figures
Performance
Horsepower:
Typically in the range of 50-60 HP (estimate based on era and displacement)
Torque:
Refer to specific model year documentation
Fuel System
Carburetion:
Dual Mikuni carburetors (typical configuration for this era and displacement)
Fuel Type:
Unleaded gasoline
Cooling System
Type:
Liquid-cooled
Lubrication
Oil System:
Oil injection (autolube) or pre-mix (check specific model)
🔧 Transmission
Primary Transmission
Type:
CVT (Continuously Variable Transmission) with automatic clutch engagement
Drive System
Drive Type:
Chain drive to track
Features
Reverse:
Optional, depending on specific model variant (e.g., EX570M may have reverse)
📐 Dimensions
Exterior
Length:
Refer to specific model year specifications
Width:
Refer to specific model year specifications
Height:
Refer to specific model year specifications
Weights
Dry Weight:
Refer to specific model year specifications (typically in the 400-500 lb range)
Ski Stance:
Refer to specific model year specifications
🛡️ Safety Features
Active Features
Throttle Override:
Throttle Override System (T.O.R.S.)
Braking System:
Hydraulic disc brake (typically rear)
Passive Features
Lighting:
Headlight, taillight
💡 Technology Features
Infotainment
Gauge Cluster:
Basic instrumentation including speedometer, tachometer, engine temperature, and oil level indicators.
Driver Assistance
Safety Systems:
Throttle Override System (T.O.R.S.) is a key safety feature designed to cut engine power under specific conditions.
Connectivity
Features:
Limited to mechanical and electrical systems; no modern electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual: typically annually or per operating hours/mileage, depending on usage.
Spark Plug Replacement:
Refer to manual: typically at seasonal check-ups or based on performance degradation.
Drive Belt Inspection:
Refer to manual: frequent inspection recommended, replacement based on wear.
Fluid Specifications
Coolant:
Ethylene glycol based antifreeze (specific mixture ratio in manual)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification)
2 Stroke Oil:
Yamalube or equivalent API-TC certified 2-stroke oil (for autolube system)
Known Issues
Carburetor Icing:
Common in cold, humid conditions; manual covers cleaning and adjustment procedures.
V-Belt Wear:
Regular inspection and replacement are crucial for performance and to prevent catastrophic failure.
Suspension Wear:
As with any machine of this age, suspension components like sliders and shocks may require maintenance or replacement.
Maintenance Schedule
Schedule Detail:
Detailed periodic maintenance table provided, covering inspections and adjustments at various intervals (e.g., initial, after 10 hours, 30 hours, annually).
📚 Vehicle History
Brand Heritage
Yamaha Motorsports:
Yamaha has a long-standing heritage in motorsports, including snowmobiles, motorcycles, and ATVs, known for performance and reliability.
Model Evolution
Exciter Series:
The Exciter series represented Yamaha's entry into the performance-oriented trail snowmobile market during the late 80s and early 90s.
Production
Production Period:
1987-1990 for the 570cc variant
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 1987-1990 Exciter 570 are not widely documented in historical records; however, Yamaha snowmobiles of this era were generally well-regarded for their performance and reliability in the trail riding segment.
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