Yamaha Fazer 1000 Service Repair Manual Parts

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Typ: Motorcycle

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Art.-Nr: 127954

Stichworte: Fazer Fazer 1000 Motorcycle Motorcycles Yamaha

Produktvarianten

Beschreibung

This manual covers the sport-touring motorcycle produced from 2001 to 2005. Known for its accessible power and comfortable ergonomics, the motorcycle utilizes a detuned version of the engine from a superbike, offering a muscular design and a versatile riding experience suitable for both commuting and long-distance travel. Its engineering quality and reliability have earned it high user satisfaction and praise for its value within its market segment. This comprehensive service and repair manual provides detailed information for maintaining and repairing your motorcycle. It covers a wide range of topics, including engine mechanicals, fuel and ignition systems, transmission, brakes, suspension, electrical systems, and frame/bodywork. You will find procedures for routine maintenance, troubleshooting common issues, and performing major repairs. Technical specifications, fluid requirements, and service intervals are also included to ensure optimal performance and longevity of your motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Fazer 1000

Model Designation:

FZS1000

Codes

Chassis Code Early:

Chassis Code Later:

Engine Code:

👋 Introduction

Market Position

Market Segment:

Sport-touring motorcycle, bridging the gap between naked bikes and fully faired sportbikes.

Competitive Analysis

Key Competitors:

Suzuki Bandit 1200, Honda CB1000R (later generations), Kawasaki ZRX1200R.

Key Features

Platform Origin:

Utilizes a detuned version of the engine from the Yamaha R1 superbike (YZF1000R Thunderace).

Design Philosophy:

Emphasis on accessible power, comfortable ergonomics for long-distance riding, and muscular styling.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, and parts information

Page Count

Estimated Page Count:

400-600 pages (typical for this type of manual)

Manual Type

Manual Type:

Service & Repair Manual / Parts Catalog

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, torque specifications, valve clearance adjustment, piston/ring/cylinder inspection, crankshaft/connecting rod checks.

Fuel System:

Carburetor (FCR) inspection, cleaning, adjustment, synchronization; fuel pump, fuel filter, fuel tank maintenance.

Ignition System:

CDI unit, spark plugs, ignition timing, ignition coil inspection.

Transmission And Drivetrain:

Clutch inspection, operation, adjustment; gearbox disassembly, assembly, inspection, gear engagement; final drive maintenance (chain and sprockets), lubrication.

Cooling System:

Radiator, hoses, thermostat, water pump inspection and replacement, coolant specifications and bleeding procedures.

Exhaust System:

Exhaust pipe and muffler inspection, gasket replacement.

Brakes System:

Hydraulic brake systems (front and rear), caliper service, master cylinder service, brake pad replacement, brake fluid specifications, bleeding procedures, disc inspection.

Suspension System:

Front forks (telescopic), rear shock absorber service, spring preload adjustment, fork oil specifications, seal replacement, linkage inspection.

Steering System:

Handlebar removal/installation, steering head bearing inspection, adjustment, and replacement.

Electrical System:

Wiring diagrams, battery inspection and maintenance, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, horn, instrument panel functions and troubleshooting.

Frame And Bodywork:

Chassis inspection, frame integrity checks, body panel removal/installation, seat, fuel tank, fairings, fenders.

Wheels And Tires:

Wheel bearing inspection and replacement, tire pressure recommendations, tire wear inspection, wheel balancing.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid changes, coolant checks.

Troubleshooting:

Diagnostic charts for common issues (engine starting problems, performance issues, electrical faults).

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnosis and repair.

Specific Tasks:

Carburetor synchronization, valve clearance adjustment, steering head bearing adjustment, fork seal replacement.

Technical Depth

Depth:

Expert-level detail for professional mechanics and advanced DIY enthusiasts, covering complete disassembly and reassembly of all major components.

📊 Manual Specifications

File Format

File Format Details:

Searchable PDF document with high-resolution diagrams and text.

Print Quality

Print Quality Recommendation:

Suitable for printing individual pages or chapters as needed. Optimized for clarity.

Binding Type

Binding Type For Print:

Coil or comb binding recommended for lay-flat use in a workshop environment.

Paper Type

Paper Type For Print:

Standard copier paper (20-24 lb bond) suitable for printing.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline-four cylinder

Displacement:

998 cc

Bore X Stroke:

74.0 mm x 58.0 mm

Compression Ratio:

9.8:1

Carburetion:

Four Mikuni BSR36 flat-slide carburetors (FZS1000) or Keihin CV (FZS1000S).

Performance

Horsepower Approx:

130-140 HP @ 9000 RPM (crank)

Torque Approx:

98-105 Nm @ 7000 RPM (crank)

Fuel System

Fuel Tank Capacity:

20 Liters (5.3 US gal)

Fuel Type:

Unleaded gasoline, 95 octane (RON)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Clutch Type:

Wet, multi-plate, diaphragm spring

Final Drive:

O-ring sealed chain, 530 pitch

Features

Gear Ratios:

Refer to manual for specific ratios (e.g., 1st: 2.55, 2nd: 1.87, 3rd: 1.46, 4th: 1.21, 5th: 1.04)

Transmission Oil Type:

Yamaha Motorcycle Gear Oil or equivalent API GL-4, SAE 10W-30

Transmission Oil Capacity:

3.2 Liters (3.4 US qt) with filter change

📐 Dimensions

Exterior

Length Approx:

2140 mm (84.3 in)

Width Approx:

770 mm (30.3 in)

Height Approx:

1200 mm (47.2 in)

Wheelbase:

1460 mm (57.5 in)

Ground Clearance:

145 mm (5.7 in)

Weights

Dry Weight Approx:

215 kg (474 lbs)

Wet Weight Approx:

230 kg (507 lbs)

🛡️ Safety Features

Ratings

Safety Rating:

N/A (Motorcycle safety is primarily assessed by rider skill and adherence to maintenance/operation guidelines).

Active Features

Braking System:

Dual 298mm discs with 4-piston calipers (front), 267mm disc with 2-piston caliper (rear). Optional ABS available on some models/markets.

Tires Front:

120/70ZR17M/C (58W)

Tires Rear:

170/60ZR17M/C (72W)

Passive Features

Lighting:

Halogen headlight, LED taillight.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic instrumentation, no integrated infotainment).

Driver Assistance

Driver Assistance Features:

Optional ABS (Anti-lock Braking System) on select models/years.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km (3,750 miles) or 6 months, whichever comes first.

Oil Filter Change:

At every engine oil change.

Air Filter Inspection:

Every 6,000 km (3,750 miles).

Spark Plug Replacement:

Every 12,000 km (7,500 miles).

Valve Clearance Check:

Every 18,000 km (11,250 miles).

Brake Fluid Change:

Every 2 years or as needed.

Coolant Change:

Every 2 years or 24,000 km (15,000 miles).

Fluid Specifications

Engine Oil Specification:

Yamaha Genuine Yamalube 4S or equivalent SAE 10W-40 API SG or higher, JASO MA.

Engine Oil Capacity:

3.4 Liters (3.6 US qt) without filter change, 3.8 Liters (4.0 US qt) with filter change.

Coolant Type:

Yamaha Genuine Yamalube Coolant or equivalent ethylene glycol-based antifreeze (50% mix with distilled water).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Fork Oil Type:

SAE 10W fork oil (230cc per fork leg).

Known Issues

Common Wear Items:

Clutch plates, fork seals, steering head bearings, rear shock absorber bushings.

Carburetor Tuning:

Carburetors can require periodic synchronization and cleaning due to their age and usage.

Electrical Connections:

Corrosion on electrical connectors can lead to intermittent issues if not maintained.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, a division of Yamaha Corporation, known for musical instruments and audio equipment as well as powersports vehicles.

Model Evolution

Introduction Year:

Discontinuation Year:

Key Updates:

Minor cosmetic updates and some internal engine refinements across its production run. FZS1000S model introduced with upgraded suspension and brakes in some markets.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Praised by motorcycle journalists for its powerful engine, comfortable ride, and value for money in the sport-touring segment.

Ratings

User Reviews Summary:

Consistently high user satisfaction for reliability, performance, and versatility for commuting and touring.

Certifications

Emissions Certification:

Meets prevailing emissions standards for its respective production years (e.g., Euro 1, Euro 2).