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Yamaha FJR1300 (N) 2001 Service Repair Manual

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The FJR1300, model code FJR1300(N), is a 2001 sport-touring motorcycle designed for riders who prioritize comfort and performance on long-distance journeys. It combines the agility and power of a sportbike...
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Yamaha FJR1300 (N) 2001 Service Repair Manual
The FJR1300, model code FJR1300(N), is a 2001 sport-touring motorcycle designed for riders who prioritize comfort and performance on long-distance journeys. It combines the agility and power of a sportbike with the ergonomic features necessary for extended travel. Key strengths include its robust 1299 cc inline-four engine, delivering approximately 140 horsepower, and a comfortable riding position enhanced by an adjustable windscreen. The FJR1300 is built on an aluminum twin-spar frame, offering rigidity and a manageable dry weight of 260 kg, contributing to its stable handling. This model represents a commitment to engineering excellence, offering a reliable and capable machine for discerning touring enthusiasts. This comprehensive 617-page Service Repair Manual in English provides essential information for the maintenance and repair of the FJR1300. It covers a wide range of topics, including detailed specifications, periodic maintenance schedules, and in-depth procedures for engine internal components, chassis systems, cooling, fuel injection, and electrical systems. The manual offers guidance on disassembly, assembly, and adjustment of various parts, along with troubleshooting charts for common issues. It is an invaluable resource for owners, technicians, and mechanics, enabling them to effectively maintain, diagnose, and repair the FJR1300, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FJR1300
Year:
2001
Model Code:
FJR1300(N)
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Target Audience:
Riders who undertake long-distance touring, requiring comfort, performance, and reliability.
Competitive Analysis
Key Competitors:
BMW R1150RT, Honda ST1100, Kawasaki GTR1000, Triumph Trophy.
Key Features
Design Philosophy:
Combining the power and handling of a sportbike with the comfort and practicality of a touring machine.
Model Strengths:
Powerful inline-four engine, comfortable ergonomics for long rides, robust chassis, advanced fuel injection.
📋 Manual Details
Coverage
Page Count:
617
Manual Type:
Service Repair Manual
Language:
English
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
General Information:
Motorcycle identification, Vehicle Identification Number (VIN), Model code features, Outline, FI system components, Fuel Injection system, Three-way catalytic converter system, Air induction system components.
Specifications:
General, Engine, Chassis, Electrical specifications, Conversion table, General tightening torque, Engine tightening torques, Chassis tightening torques, Lubrication points and lubricant types (Engine & Chassis), Oil flow diagrams, Cooling system diagrams, Cable routing.
Periodic Maintenance:
Periodic maintenance and lubrication intervals, Seats, Fuel tank, T-bar, Air filter case, Cowlings and covers.
Engine Internal Components:
Valve clearance adjustment, Throttle body synchronization, Exhaust gas checks and adjustments (idle, volume), Engine idling speed adjustment, Throttle cable free play adjustment, Spark plug checks, Ignition timing checks, Compression pressure measurement, Engine oil level and pressure checks, Clutch lever adjustment, Hydraulic clutch system bleeding, Air filter element cleaning.
Chassis Systems:
Front wheel and brake discs (removal, checking, installation, static balance), Rear wheel and brake disc (removal, checking, installation, static balance), Front and rear brake pads (replacement), Front and rear brake master cylinders (disassembly, checking, assembly, installation), Front and rear brake calipers (disassembly, checking, assembly, installation), Hydraulic clutch (master cylinder disassembly, checking, assembly, installation; release cylinder disassembly, checking, assembly, installation).
Engine And Exhaust:
Mufflers and exhaust pipe assembly, Leads and hoses, Engine installation, Camshafts (removal, checking, installation), Cylinder head cover, Cylinder head (removal, checking, installation), Valves and valve springs (removal, checking, installation), Generator and starter clutch (rotor, starter clutch, stator assembly removal, checking, installation), Pickup coil rotor (removal, installation).
Cooling System:
Radiator (checking, installation), Oil cooler (checking, installation), Thermostat (checking, assembly, installation), Water pump (disassembly, checking, assembly, installation).
Fuel Injection And Air Induction:
Wiring diagram, ECU self-diagnostic function, Substitute characteristics operation control (fail-safe action), Troubleshooting, Throttle bodies, Injector checking, Pressure regulator checking, Fuel pump and pressure regulator operation check, Air induction system, Air injection, Air cut-off valve, Air induction system diagrams, Air cut-off valve assembly and hoses, Reed valves, Air induction system checking.
Electrical System:
Electrical components, Switch continuity checking, Switches checking, Bulbs and bulb sockets checking (types, condition), Ignition system (circuit diagram, troubleshooting), Electric starting system (circuit diagram, starting circuit cut-off system operation, troubleshooting), Starter motor (checking, assembly), Charging system (circuit diagram, troubleshooting), Lighting system (circuit diagram, troubleshooting, system checking), Signaling system (circuit diagram, troubleshooting, system checking), Cooling system (circuit diagram, troubleshooting - likely referring to electrical controls).
Procedures Included
Maintenance:
Oil changes, Filter replacements, Fluid level checks and top-ups, Lubrication points, Brake pad replacement, Coolant changes, Air filter cleaning, Spark plug checks, Valve clearance adjustments.
Disassembly Assembly:
Complete teardown and reassembly of major components including engine, gearbox, suspension, brakes, fuel system, electrical system.
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, fuel system issues, starting problems, charging system faults, lighting and signaling problems.
Adjustments:
Throttle body synchronization, Valve clearance, Carburetor synchronization (if applicable, though this is FI), Clutch lever, Idle speed, Ignition timing.
Technical Depth
Level Of Detail:
Comprehensive. Covers everything from basic checks and adjustments to complete engine rebuilds, electrical system diagnostics, and chassis component overhauls.
Diagnostic Capability:
Advanced diagnostics including ECU self-diagnostics, troubleshooting charts, and specific component testing procedures.
Rebuild Procedures:
Detailed step-by-step instructions for dismantling, inspecting, repairing, and reassembling major motorcycle systems and components.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Searchability:
Likely text-searchable due to digital format, allowing for quick access to specific information.
Printability:
Printable for workshop use.
Delivery:
Instant download after payment, no shipping costs or waiting for physical media.
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline 4-cylinder
Displacement:
1299 cc
Bore X Stroke:
81.0 mm x 63.0 mm
Compression Ratio:
10.8:1
Fueling:
Fuel Injection (FI)
Ignition:
TCI (Transistor Controlled Ignition)
Lubrication:
Wet sump
Performance
Horsepower:
Approximately 140 HP (at crankshaft) - specific dyno figures may vary
Torque:
Approximately 12.8 kgf-m (92.5 ft-lb) at 6,000 rpm - specific figures may vary
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
25 Liters (6.6 US gal)
🔧 Transmission
Standard
Type:
Constant mesh 5-speed
Clutch Type:
Constant mesh, multi-plate, wet clutch
Drive Type
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
2,175 mm (85.6 in)
Width:
745 mm (29.3 in)
Height:
1,345 mm (53.0 in) - adjustible windscreen height may vary
Wheelbase:
1,515 mm (59.6 in)
Weights
Dry Weight:
260 kg (573 lbs)
Wet Weight:
Approximately 275 kg (606 lbs) - fully fueled and ready to ride
🛡️ Safety Features
Active Features
Braking System:
Hydraulic dual disc front brakes, Hydraulic single disc rear brake. ABS was an option in some markets.
Lighting:
Halogen headlights, LED tail light, turn signals.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, multi-function LCD display for fuel level, gear position, trip meters, clock, coolant temperature, and warning lights. Integrated fairing with adjustable windscreen.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on some 2001 models in certain markets.
Connectivity
Electrical System Features:
12V accessory socket for charging electronics, integrated hazard light switch, sophisticated ECU managing fuel injection and ignition.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Change:
At every oil change.
Air Filter Inspection:
Every 12,000 km (7,500 miles) or 12 months.
Valve Clearance Check:
Every 24,000 km (15,000 miles) or 24 months.
Fluid Specifications
Engine Oil:
Yamaha's recommended Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compliant.
Coolant:
Permanent type antifreeze coolant (ethylene glycol based), a mixture of 50% coolant and 50% distilled water.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Clutch Fluid:
DOT 4 hydraulic clutch fluid.
Known Issues
Common Problems:
Some early models might experience issues with the starter clutch (requiring replacement of the starter drive gear), stator coil failure, and potential overheating if the cooling system is not meticulously maintained. Clutch slave cylinder seals can sometimes degrade. Some owners report minor electrical gremlins related to switches or connections over time, but generally, the FJR1300 is known for its robustness.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company has a long history of producing high-performance motorcycles, known for innovation and reliability.
Model Evolution
Fjr1300 Introduction:
The FJR1300 was introduced in 2001 as Yamaha's flagship sport-touring motorcycle, designed to compete with established European and Japanese rivals.
Development Focus:
Development focused on comfort for long-distance riding, powerful and smooth engine delivery, and stable handling.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Widely praised by motorcycle journalists and owners for its blend of performance, comfort, and reliability, establishing itself as a benchmark in the sport-touring segment.
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