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Yamaha FZ1N FZ1S FAZER Service Repair Manual 2006-2007

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The Yamaha FZ1, produced for the 2006-2007 model years, represents a pinnacle of sport-naked and sport-tourer engineering. Available in FZ1N (Naked) and FZ1S Fazer (Semi-Fairing) variants, this motorcycle draws power...
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Yamaha FZ1N FZ1S FAZER Service Repair Manual 2006-2007
The Yamaha FZ1, produced for the 2006-2007 model years, represents a pinnacle of sport-naked and sport-tourer engineering. Available in FZ1N (Naked) and FZ1S Fazer (Semi-Fairing) variants, this motorcycle draws power from a 998 cc inline four-cylinder engine, a derivative of the renowned YZF-R1 powerplant, tuned for enhanced mid-range torque and broader usability. Its chassis, featuring an all-new aluminum frame for this generation, combined with sportbike-derived suspension and radial-mount brakes, delivers exceptional handling and stability. The FZ1 is engineered for versatility, catering to enthusiast riders seeking spirited performance, commuters desiring a practical yet potent machine, and touring riders looking for a comfortable long-distance companion. This comprehensive service repair manual is designed to provide detailed guidance for the maintenance, troubleshooting, and repair of the Yamaha FZ1 (RN19 chassis code). Covering all major systems including the engine, fuel injection, ignition, cooling, transmission, chassis, brakes, and electrical systems, this manual offers in-depth procedures for everything from routine oil changes and valve clearance checks to complete engine overhauls and component diagnostics. With detailed diagrams, torque specifications, and troubleshooting flowcharts, this resource is an indispensable tool for owners, mechanics, and technicians aiming to preserve the performance and reliability of their Yamaha FZ1.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ1
Model Variant:
FZ1N (Naked), FZ1S Fazer (Semi-Fairing)
Year:
2006-2007
Codes
Chassis Code:
RN19
Engine Code:
RN19E
👋 Introduction
Market Position
Segment:
Sport Naked / Sport Tourer segment
Target Audience:
Enthusiast riders, sportbike converts seeking practicality, touring riders
Competitive Analysis
Key Competitors:
Honda CBF1000, Suzuki Bandit 1250, Kawasaki Z1000, Triumph Speed Triple
Key Features
Engine Origin:
Derived from the potent YZF-R1 engine, tuned for broader power delivery
Versatility:
Capable of comfortable commuting, spirited sport riding, and light touring (especially Fazer variant)
Handling:
Sportbike-derived chassis offering sharp handling and stability
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (primarily focused on models sold in major markets)
Market Coverage:
Service and repair for Yamaha FZ1 models worldwide
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English (standard for most technical manuals of this era)
Format
Format:
Digital (PDF likely, with potential for searchable text and high-resolution diagrams)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, inspection, troubleshooting, tuning
Fuel System:
Fuel injection system (FI), throttle bodies, injectors, fuel pump, sensors
Ignition System:
Ignition coils, spark plugs, ECU ignition mapping, timing
Cooling System:
Radiator, fan, thermostat, coolant flow, water pump
Exhaust System:
Catalytic converter (if applicable for market), mufflers, sensors
Transmission:
Clutch operation, gearbox inspection, disassembly, assembly, gear ratios
Chassis:
Frame inspection, front forks, rear shock absorber, swingarm
Brakes:
Hydraulic system, calipers, master cylinders, brake fluid, disc specifications, ABS (if equipped)
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, ECU, sensors, switches
Fuel Tank And Lines:
Removal, installation, inspection
Wheels And Tires:
Tire pressure, rim specifications, bearing maintenance
Bodywork:
Fairings, seat, handle bars, levers, footpegs, cosmetic component removal/installation
Lubrication:
Lubrication points, oil types, capacities, and change intervals
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber adjustment and service
Diagnostics:
Troubleshooting guides, common fault codes, diagnostic procedures
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake bleeding
Repair:
Engine rebuilds, transmission overhauls, suspension repairs, electrical component replacement
Troubleshooting:
Diagnostic flowcharts for various performance and operational issues
Installation:
Instructions for installing aftermarket or genuine Yamaha accessories (where applicable)
Disassembly Assembly:
Step-by-step guides for complete component teardown and reassembly
Wiring Diagrams:
Detailed electrical schematics for all systems
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and chassis rebuilds.
Diagnostic Level:
Advanced diagnostics including fault code interpretation and sensor testing
Specification Detail:
Includes detailed torque specifications, clearances, tolerances, and fluid capacities.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text, allowing quick access to specific information
Print Quality
Diagram Resolution:
High-resolution diagrams and illustrations for clarity
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline four-cylinder
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.5 : 1
Performance
Horsepower Est:
Approx. 150 PS (148 bhp / 110 kW) @ 10,000 rpm (Varies slightly by market and tuning)
Torque Est:
Approx. 104 Nm (76.7 lb-ft) @ 8,000 rpm (Varies slightly by market and tuning)
Fuel System
Fuel Delivery:
Fuel Injection with Dual Injectors per Cylinder
Fuel Type:
Unleaded gasoline (95 Octane Recommended)
Throttle Control:
Electronic Throttle Control (YCC-T - Yamaha Chip Controlled Throttle)
Lubrication
Oil Type Recommendation:
Yamalube 4 (or equivalent) API SG, JASO MA, SAE 10W-40
Oil Capacity W Filter:
Approximately 3.4 Liters (3.6 US qt)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch:
Wet, multiple-disc, cable-actuated
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
FZ1N: 2,105 mm (82.9 in); FZ1S Fazer: 2,175 mm (85.6 in)
Width:
FZ1N: 770 mm (30.3 in); FZ1S Fazer: 770 mm (30.3 in)
Height:
FZ1N: 1,070 mm (42.1 in); FZ1S Fazer: 1,235 mm (48.6 in)
Wheelbase:
1,460 mm (57.5 in)
Weights
Dry Weight:
FZ1N: 196 kg (432 lbs); FZ1S Fazer: 214 kg (472 lbs)
Wet Weight Est:
FZ1N: ~217 kg (478 lbs); FZ1S Fazer: ~235 kg (518 lbs) (with fluids)
Fuel Capacity:
18 Liters (4.8 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (market dependent)
Active Features
Braking System Front:
Dual 320mm hydraulic discs, radial-mount 4-piston calipers
Braking System Rear:
245mm hydraulic disc, single-piston caliper
Passive Features
Lighting:
Halogen headlight, LED tail light
💡 Technology Features
Infotainment
Display Type:
Multi-function LCD dashboard with analog tachometer
Features Display:
Speedometer, odometer, trip meter, fuel gauge, clock, coolant temperature indicator
Driver Assistance
Ycc T:
Yamaha Chip Controlled Throttle (electronic throttle control) for precise throttle response and engine management.
Connectivity
ECU:
Engine Control Unit (ECU) managing fuel injection, ignition timing, and throttle control. Manual provides diagnostic access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Check:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 18,000 km (11,000 miles)
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Yamaha Yamalube 50/50 (or equivalent) ethylene glycol-based coolant
Known Issues
Stator Reliability:
Some owners have reported early failure of the stator, particularly in later models. The manual will detail testing procedures.
Throttle Response:
Early R1 engines in the FZ1 can feel snatchy at low RPMs due to YCC-T; manual may offer tuning tips or reference relevant ECU updates.
Fuel Pump Issues:
Infrequent reports of fuel pump failure; troubleshooting steps will be in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha's legacy of performance motorcycles, tracing roots to the iconic RD series and the potent FZ series.
Model Evolution
Predecessors:
FZ1 (RN04/RN08 generations)
Key Changes For 2006:
All-new aluminum frame (die-cast), R1 derived engine, updated styling, YCC-T, radial brakes.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Reception:
Generally praised for its powerful engine, agile handling, and versatility in the sport-naked category.
Ratings
User Reviews:
Consistently rated highly by owners for performance and reliability when properly maintained.
Certifications
Emissions Standards:
Compliant with emissions standards for the respective markets (e.g., Euro 3 in Europe). Manual may detail emission control system components.
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