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Yamaha FZ6W FZ6WC Fazer 2006 Service Repair Manual

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The Yamaha FZ6 Fazer, model codes FZ6W and FZ6WC, represents a significant entry in the sport touring and naked sportbike segments for the 2006 model year. Building on Yamaha's renowned...
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Yamaha FZ6W FZ6WC Fazer 2006 Service Repair Manual
The Yamaha FZ6 Fazer, model codes FZ6W and FZ6WC, represents a significant entry in the sport touring and naked sportbike segments for the 2006 model year. Building on Yamaha's renowned engineering, this motorcycle offers a compelling blend of performance derived from a detuned R6 engine, comfort, and everyday practicality, making it a versatile choice for both commuting and longer journeys. Its design philosophy emphasizes a balanced riding experience, positioning it as a strong contender against key competitors of its era. This comprehensive Factory Service Manual / Workshop Manual provides in-depth coverage for the Yamaha FZ6 Fazer 2006. It details essential maintenance procedures, advanced diagnostic techniques for engine and electrical systems, and complete repair instructions for all major components including the engine, drivetrain, chassis, and electrical systems. With clear, step-by-step guidance supported by abundant illustrations and diagrams, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure optimal performance, reliability, and longevity of their FZ6 Fazer.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6 Fazer
Model Codes:
FZ6W, FZ6WC
Year:
2006
Generation
Generation Designation:
First Generation (FZ6/FZ6 Fazer)
Generation Years:
2004-2010
👋 Introduction
Market Position
Vehicle Segment:
Sport Touring / Naked Sportbike
Target Audience:
Riders seeking a versatile, sporty motorcycle for commuting and touring
Competitive Analysis
Key Competitors 2006:
Honda CBF500/CBF600, Suzuki SV650/GSF600 Bandit, Kawasaki ER-6f
Key Features
Engine Origin:
Derived from Yamaha's R6 supersport engine (detuned for broader powerband and usability)
Design Philosophy:
Balance of performance, comfort, and everyday practicality
Manual Value Proposition:
Empowers owners and technicians with factory-level repair and maintenance knowledge
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for Yamaha FZ6W/FZ6WC Fazer 2006
Page Count
Estimated Page Count:
300-400 pages (estimated based on typical comprehensive service manuals)
Manual Type
Manual Classification:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
Windows, macOS
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, Fuel Injection (FI) system, Ignition system, Lubrication system, Cooling system
Drivetrain Systems:
Clutch, Transmission, Final Drive (Chain)
Chassis Systems:
Frame, Suspension (Front forks, Rear shock), Steering, Brakes (Front and Rear), Wheels and Tires
Electrical Systems:
Battery, Charging system, Starting system, Lighting, Instrumentation, Wiring harness, ECU diagnostics
Fuel Systems:
Fuel tank, Fuel pump, Fuel injectors, Throttle body, Idle Speed Control (ISC) system
Exhaust Systems:
Exhaust pipes, Muffler, Catalytic converter (if applicable for market)
Emission Control:
Emission control systems, diagnostic procedures for emissions related faults
Procedures Included
Maintenance Procedures:
Periodic maintenance checks, Oil changes, Filter replacements, Chain adjustment, Brake pad replacement, Coolant flush
Diagnostic Procedures:
FI system diagnosis, Troubleshooting flowcharts, DTC (Diagnostic Trouble Code) interpretation and resolution
Repair Procedures:
Engine disassembly and reassembly, Transmission overhaul, Suspension component replacement, Brake system bleeding, Electrical component testing and replacement
Special Procedures:
Throttle body synchronization, FI system component testing, Valve clearance adjustment
Technical Depth
Diagnostic Complexity:
Advanced diagnostics with specific testing procedures for fuel injection and electrical systems
Repair Scope:
Comprehensive coverage from routine maintenance to complete engine and component rebuilds
Illustrations Diagrams:
Detailed step-by-step instructions with abundant pictures and diagrams
📊 Manual Specifications
File Format
PDF Searchability:
Likely searchable text due to professional PDF formatting
Print Quality
Printability:
All pages printable for workshop use
Binding Type
Physical Binding:
N/A (Digital PDF download)
Paper Type
Digital Format:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline four-cylinder
Displacement:
600 cc (599 cc)
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Performance
Horsepower Approx:
96 hp @ 12,000 rpm (typical for this generation)
Torque Approx:
63 Nm (46.5 lb-ft) @ 9,500 rpm (typical for this generation)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle valves (YCC-T - Yamaha Chip Controlled Throttle)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
Lubrication System:
Wet sump
Oil Capacity W Filter Change:
Approx. 3.0 Liters (3.2 US qt)
Recommended Oil Viscosity:
10W-40 API SG or higher
Cooling
Cooling System:
Liquid-cooled
Coolant Capacity:
Approx. 2.1 Liters (2.2 US qt)
Recommended Coolant:
Yamaha Yamalube Coolant (50/50 mixture with distilled water) or equivalent ethylene glycol-based coolant
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
O-ring sealed chain
Fluid Specs
Transmission Oil Type:
Yamaha Gear Oil Hypoid (API GL-4, SAE 80)
Transmission Oil Capacity:
Approx. 0.8 Liters (0.85 US qt)
📐 Dimensions
Exterior
Overall Length:
2,115 mm (83.3 in)
Overall Width:
775 mm (30.5 in)
Overall Height:
1,230 mm (48.4 in)
Seat Height:
805 mm (31.7 in)
Weights
Dry Weight Approx:
177 kg (390 lbs)
Wet Weight Approx:
197 kg (434 lbs) (fully fueled)
Fuel Tank Capacity:
19.4 Liters (5.1 US gal)
🛡️ Safety Features
Active Features
Braking System Front:
Dual hydraulic disc, 298 mm diameter
Braking System Rear:
Hydraulic disc, 245 mm diameter
Suspension Front:
Telescopic fork, adjustable preload and rebound damping (market dependent)
Suspension Rear:
Monocross swingarm, adjustable preload and rebound damping
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, gear indicator (market dependent)
Driver Assistance
Throttle Control:
Yamaha Chip Controlled Throttle (YCC-T) system for precise throttle response.
Connectivity
Diagnostic Interface:
Diagnostic connector for FI system troubleshooting, enabling connection to diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,750 miles) or 6 months
Filter Replacement Interval:
Every 12,000 km (7,500 miles)
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or as needed based on condition
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Idle Control Issues:
Some models experienced occasional rough idle or stalling, often related to the Idle Speed Control (ISC) valve or throttle body synchronization, which this manual addresses.
Charging System Reliability:
While generally reliable, the manual would cover testing of the stator, regulator/rectifier, and battery for any charging system faults.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is a Japanese manufacturer known for its broad range of motorcycles, from scooters to superbikes and off-road machines. Established in 1955, Yamaha has a strong legacy of innovation and performance.
Model Evolution
Fz6 Lineage:
The FZ6 series evolved from the FZS600 Fazer, offering a more modern design and updated technology. The 2004 redesign adopted the Fazer styling and a detuned R6 engine.
Production
Manufacturing Location:
Japan (primary production)
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