Yamaha FZ700 FZ750 FZ-700 FZ-750 Complete Workshop Service Repair Manual 1985 1986 1987 1988 1989 1990 1991 1992 1993

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Typ: Motorcycle

Anbieter:

Art.-Nr: 90486

Stichworte: 1985 1986 1987 1988 1989 1990 1991 1992 1993 FZ Models FZ-700 FZ-750 FZ700 FZ750 Motorcycle Motorcycles Yamaha

Produktvarianten

Beschreibung

This manual covers the FZ700 and FZ750 motorcycles, produced between 1985 and 1993. These models represent a significant era in sportbike development, characterized by innovative engineering and performance-focused design. The FZ750, in particular, distinguished itself with cutting-edge 5-valve-per-cylinder Genesis engine, a revolutionary feature for its time, contributing to superior volumetric efficiency and high-RPM power delivery. Both models often featured advanced chassis designs, such as the Deltabox frame, and dual front disc brakes, underscoring their commitment to performance and rider control. These motorcycles were designed for enthusiasts seeking a blend of speed, handling, and technological prowess. This comprehensive workshop service and repair manual provides detailed guidance for all FZ700 and FZ750 models, engines, trims, and transmission types. It covers all aspects of maintenance, from routine oil changes and valve adjustments to complete engine overhauls and chassis repairs. The manual includes in-depth troubleshooting procedures, diagnostic routines, and essential technical specifications, such as torque values and fluid capacities. It also features detailed electrical schematics and information on various systems including the engine, transmission, brakes, and suspension. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing these iconic motorcycles.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZ700 / FZ750

Common Names:

FZ-700, FZ-750

Vehicle Type:

Motorcycle

Generation

Primary Generation Covered:

1985-1993

Codes

Chassis Codes Implied:

FZ700, FZ750

👋 Introduction

Market Position

Category:

Sportbike / Naked Sportbike

Era Context:

Emerged during the era of advanced Japanese inline-four sportbikes, known for performance and technology.

Competitive Analysis

Competitors:

Honda CB-1, Suzuki GSX-R series, Kawasaki Ninja series, other contemporary sportbikes

Key Features

Engine Configuration:

Innovative 5-valve per cylinder, DOHC, inline-four (FZ750) and slightly less powerful inline-four (FZ700)

Suspension Innovation:

Often featured advanced suspension designs for its time, like the 'Deltabox' frame on some variants.

Braking System:

Early adopter of dual front disc brakes for enhanced stopping power.

📋 Manual Details

Coverage Areas

Overall Coverage:

Complete Workshop Service and Repair

Model Variants Covered:

All Models, Engines, Trim, and Transmission Types

Page Count

Estimated Page Count:

Likely 300-600 pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Delivery Format:

PDF Download

Digital Compatibility:

PC, MAC, Tablets, Smartphones

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, tuning, fuel system, ignition system, lubrication, cooling system

Transmission:

Gearbox disassembly, assembly, troubleshooting, clutch operation and adjustment

Chassis:

Frame inspection and repair, suspension (forks, rear shock), steering head bearings

Brakes:

Hydraulic system, disc brake overhaul, pad replacement, bleeding, linkage adjustments

Electrical:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), ignition system, lighting, starter system, fuses, relays

Fuel System:

Carburetor overhaul, jetting, float adjustment, fuel pump, fuel lines

Exhaust System:

Component inspection, gasket replacement, muffler service

Cooling System:

Radiator, coolant hoses, thermostat, fan, fluid specifications

Bodywork And Trim:

Fairing removal and installation, seat, tank, fenders

Wheels And Tires:

Wheel bearing inspection, tire replacement, spoke tensioning (if applicable), balancing

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance adjustment

Troubleshooting:

Diagnostic procedures for common and uncommon problems, fault finding charts

Repair:

Component disassembly, cleaning, inspection, repair, and reassembly for all covered systems

Diagnostics:

Step-by-step diagnostic routines for engine performance, electrical faults, and mechanical issues

Specifications And Data:

Torque specifications, clearances, fluid capacities, electrical resistance values, engine timing settings

Wiring Diagrams:

Detailed electrical schematics for all model variants

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and chassis overhauls and advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable (depends on original PDF creation)

Print Quality

Printability:

Printable by chapter or entire document

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Configuration:

Inline-four cylinder, DOHC, 5 valves per cylinder (FZ750), 4 valves per cylinder (FZ700)

Displacement Fz750:

749 cc

Displacement Fz700:

657 cc (approximate)

Performance

Horsepower Fz750 Est:

Approximately 105-115 hp at rear wheel (model dependent)

Torque Fz750 Est:

Approximately 50-55 lb-ft at rear wheel (model dependent)

Fuel System

Induction:

Carburetor (typically multiple Mikuni VM or similar, 34-38mm depending on variant)

Fuel Capacity Est:

4.5-5.5 gallons

Cooling System

Type:

Liquid-cooled

Ignition System

Type:

Electronic ignition (CDI or similar)

🔧 Transmission

Standard

Type:

Constant mesh 6-speed manual transmission

Optional

Optional Transmissions:

N/A (Standard manual only)

Features

Clutch Type:

Wet, multi-plate clutch, cable-actuated

Final Drive:

Chain drive

📐 Dimensions

Exterior

Overall Length Est:

Approx. 2150-2250 mm (84-88 inches)

Overall Width Est:

Approx. 750-800 mm (30-31 inches)

Overall Height Est:

Approx. 1200-1300 mm (47-51 inches)

Weights

Dry Weight Est:

Approx. 450-500 lbs (205-227 kg)

Wet Weight Est:

Approx. 500-550 lbs (227-250 kg)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is typically not rated by formal bodies like automotive crash tests)

Active Features

Braking:

Dual front disc brakes, single rear disc brake

Suspension:

Adjustable front forks (preload, damping) and rear shock (preload, rebound damping on some models) for stability and control

Passive Features

Frame Design:

Rigid frame construction (e.g., steel or aluminum Deltabox on FZ750 variants) for handling integrity

💡 Technology Features

Infotainment

Infotainment System:

N/A (Focus on pure sportbike performance, no integrated infotainment)

Driver Assistance

Driver Assistance Features:

N/A (No electronic rider aids like ABS or traction control common on modern bikes)

Connectivity

Connectivity Features:

Engine Technology

Valve Technology:

5-valve per cylinder (FZ750) for improved volumetric efficiency and high RPM performance, a signature of Yamaha's Genesis engine.

Chassis Technology

Frame Material:

Often featured advanced frame designs like the Deltabox perimeter frame (aluminum or steel depending on specific model/year) for rigidity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months, refer to manual for exact specification.

Valve Clearance Check:

Often at 6,000-10,000 mile intervals, critical for 5-valve engines.

Chain Adjustment Interval:

Every 1,000-2,000 miles or as needed based on slack.

Fluid Specifications

Engine Oil Type:

Yamaha recommends Yamalube or equivalent API SG, JASO MA certified motorcycle oil, typically 10W-40 or 20W-50 depending on climate.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) for freeze and corrosion protection.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (check manual for precise specification).

Fork Oil Type:

Specific fork oil weight, typically 10W or 15W, and quantity as per manual.

Known Issues

Cam Chain Tensioner:

Can wear over time, leading to rattling noises (hydraulic tensioners can be prone to failure).

Carburetor Sync:

Requires periodic synchronization for smooth engine operation and idle.

Electrical Connections:

Age can lead to corrosion or degradation of electrical connectors, causing intermittent issues.

Valve Adjustment:

Critical to maintain for performance and longevity; improper adjustment can lead to valve damage.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha has a long history of producing high-performance motorcycles across various categories, including sportbikes.

Model Evolution

Fz750 Introduction:

Introduced in 1985, the FZ750 was a technological showcase for Yamaha, featuring the novel 5-valve-per-cylinder Genesis engine and a cutting-edge chassis.

Fz700 Positioning:

The FZ700 appears to be a variant or a slightly scaled-down version, possibly to fit into different market segments or displacement classes, sharing many characteristics with the FZ750.

Production

Production Years:

1985-1993 (as indicated by manual coverage)

Key Markets:

Primarily North America and Europe

🏆 Awards & Recognition

Recognitions

Award Status:

While specific awards for the FZ700/FZ750 might not be widely publicized, they were critically acclaimed upon release for their performance and technological advancements.