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Yamaha FZ8SA FZ8NA 2011 2012 Workshop Service Repair Manual

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The FZ8, available in standard (FZ8NA) and ABS (FZ8SA) variants, was produced for the 2011 and 2012 model years. This naked sportbike, or streetfighter, is powered by a 779 cc...
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Typ: Motorcycle
Anbieter:
Yamaha
Art.-Nr: 75319
Stichworte: 2011 2012 FZ8NA FZ8SA Misc Motorcycle Motorcycles Yamaha
Yamaha FZ8SA FZ8NA 2011 2012 Workshop Service Repair Manual
The FZ8, available in standard (FZ8NA) and ABS (FZ8SA) variants, was produced for the 2011 and 2012 model years. This naked sportbike, or streetfighter, is powered by a 779 cc inline-four cylinder, liquid-cooled engine, delivering approximately 106 horsepower and 61 lb-ft of torque. Designed to offer a blend of sportbike performance with more relaxed ergonomics, the FZ8 is characterized by its muscular styling and versatile nature, suitable for commuting, spirited riding, and sport-touring. Its engineering emphasizes reliability and rider enjoyment, making it a compelling option in its segment. This comprehensive Workshop Service Repair Manual provides detailed information for the FZ8 models from 2011 and 2012. It covers all essential aspects of maintenance, diagnosis, and repair, including engine, transmission, chassis, and electrical systems. The manual offers step-by-step procedures for routine maintenance, component disassembly and reassembly, troubleshooting common issues, and technical specifications. With its extensive coverage, including detailed wiring diagrams and diagnostic procedures, this manual serves as an indispensable resource for owners, technicians, and mechanics aiming to maintain and repair the FZ8 effectively.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ8
Model Variant:
FZ8SA (ABS), FZ8NA (Standard)
Year:
2011, 2012
Codes
Vin Code Digit 4:
B (2011), C (2012)
Engine Code:
39P1 (example, specific code may vary)
👋 Introduction
Market Position
Market Segment:
Naked sportbike / Streetfighter
Target Audience:
Riders seeking a powerful, versatile, and visually aggressive sportbike experience with everyday usability.
Competitive Analysis
Key Competitors:
Kawasaki Z1000, Suzuki GSR750, Triumph Street Triple, Honda CB1000R.
Key Features
Engine Layout:
Inline-four cylinder, liquid-cooled
Design Philosophy:
Combines the performance of a sportbike with the relaxed ergonomics of a naked bike.
ABS Availability:
Available on FZ8SA model
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Manual Completeness:
Complete Official Full Factory Service Repair Manual
Page Count
Estimated Page Count:
Hundreds of pages (specific count varies by factory documentation)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, inspection, assembly, troubleshooting, diagnosis of all engine components (e.g., cylinder head, crankcase, lubrication system, fuel injection system, ignition system).
Transmission:
Clutch system, gearbox disassembly, inspection, assembly, troubleshooting, lubrication.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheel and tire service, brake system (hydraulic, ABS on FZ8SA), chain drive maintenance.
Electrical:
Wiring diagrams, ignition system, charging system (stator, rectifier/regulator), lighting system, starting system, sensors, ECU diagnosis, troubleshooting of electrical faults.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body servicing, cleaning, and diagnostics.
Cooling System:
Radiator, cooling fan, water pump, coolant types, bleeding procedures.
Exhaust System:
Exhaust pipes, muffler, catalytic converter, lambda sensor servicing.
Bodywork:
Fairings, seat, fuel tank cover, fenders, removal and installation procedures.
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, spark plug service, chain adjustment, brake fluid replacement, coolant checks and replacement, battery maintenance.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), electrical circuit analysis.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly, including torque specifications and special tool requirements.
Rebuild:
Complete engine and transmission rebuild procedures, including critical measurements and tolerances.
Specifications:
Detailed technical specifications, torque values, clearances, fluid capacities, and electrical data for all components.
Wiring Diagrams:
Comprehensive and color-coded electrical wiring diagrams for all model variants.
Technical Depth
Diagnostics:
Advanced electronic diagnostics, sensor testing, ECU function analysis.
Engine Rebuild:
Full engine overhaul procedures, including piston ring gap, bearing clearance, valve seat inspection, and cylinder honing specifications.
Transmission Rebuild:
Gearbox component inspection, wear limits, shift fork alignment, and bearing replacement procedures.
Suspension Tuning:
Fork oil levels, damping adjustments, rear shock preload and rebound adjustments.
Brake System Service:
Brake pad replacement, caliper service, hydraulic system bleeding, ABS component testing (FZ8SA).
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically)
Print Quality:
High-resolution, suitable for printing individual pages or the entire document.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, Liquid-cooled
Displacement:
779 cc (47.5 cu. in.)
Bore X Stroke:
68.0 mm x 53.6 mm
Compression Ratio:
12.0:1
Performance
Horsepower Hp:
Approx. 106 hp @ 10,000 rpm (claimed)
Torque Lb-Ft:
Approx. 61 lb-ft @ 8,000 rpm (claimed)
Fuel System
Fuel Induction:
Fuel Injection with Mikuni 3-stage throttle body
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Fuel Tank Capacity:
18.0 Liters (4.75 US gal)
Lubrication System
Oil Type:
Yamaha Genuine Yamalube 4S 10W-40 or equivalent API SG, JASO MA certified
Oil Capacity W Filter:
3.40 Liters (3.59 US qt)
Oil Capacity Wo Filter:
3.00 Liters (3.17 US qt)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed
Clutch Type:
Constant mesh, Wet, multiple-disc
Optional
Optional Transmission:
N/A
Features
Final Drive:
O-ring sealed chain
Transmission Fluid:
Yamalube Gear Oil 10W-30 API GL-4
📐 Dimensions
Exterior
Overall Length:
2,120 mm (83.5 in)
Overall Width:
795 mm (31.3 in)
Overall Height:
1,065 mm (41.9 in)
Seat Height:
815 mm (32.1 in)
Wheelbase:
1,460 mm (57.5 in)
Ground Clearance:
145 mm (5.7 in)
Minimum Ground Clearance:
145 mm
Weights
Wet Weight:
213 kg (470 lbs) for FZ8SA (ABS), 208 kg (459 lbs) for FZ8NA (Standard)
Dry Weight:
192 kg (423 lbs) for FZ8NA (Standard)
🛡️ Safety Features
Ratings
Safety Certification:
Meets relevant local motorcycle safety regulations.
Active Features
ABS:
Available as an option on the FZ8SA model, providing enhanced braking control.
Braking System:
Dual 310mm hydraulic discs with 4-piston calipers (front), Single 267mm hydraulic disc with 2-piston caliper (rear).
Passive Features
Lighting:
Halogen headlight, LED taillight.
Tires:
Front: 120/70ZR17M/C (58W), Rear: 180/55ZR17M/C (73W)
Wheels:
Cast aluminum alloy, 5-spoke design.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD multi-function display with analog tachometer. Includes speedometer, odometer, trip meters, fuel gauge, clock, gear position indicator, and indicator lights.
Driver Assistance
ABS System:
Standard on FZ8SA, advanced ABS system for enhanced safety.
Connectivity
Diagnostic Ports:
Specific diagnostic connectors for electronic diagnostic tools (covered in the manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Filter Replacement Interval:
Replace oil filter every 12,000 km (7,500 miles) or annually.
Spark Plug Interval:
Inspect every 6,000 km (3,700 miles), replace as needed.
Chain Maintenance:
Clean and lubricate every 1,000 km (600 miles) and after riding in rain or dusty conditions. Adjust slack every 2,000 km (1,200 miles).
Brake Fluid Replacement:
Replace every 2 years regardless of mileage.
Coolant Replacement:
Replace every 2 years or 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Specification:
Yamalube 4S 10W-40 API SG, JASO MA
Cooling System Coolant:
High-quality, permanent type ethylene-glycol based coolant with demineralized water. Yamaha's recommended coolant or equivalent.
Brake Fluid Specification:
DOT 4
Fork Oil Type:
SAE 10W (Yamaha's recommended fork oil or equivalent)
Known Issues
Common Wear Items:
Tires, brake pads, chain and sprockets, clutch plates, fork seals.
Potential Electrical:
Corrosion on connectors, issues with rectifier/regulator under high heat conditions (though not a widespread major issue).
Engine Performance:
Generally reliable engine; some riders may experience minor fueling quirks at low RPM or temperature extremes, addressable via ECU remapping or fuel controller.
📚 Vehicle History
Brand Heritage
Brand History:
Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and quality.
Model Evolution
Model Lineage:
The FZ8 draws inspiration from Yamaha's performance heritage, particularly its FZ series known for naked styling and potent engines, often derived from R-series sportbikes.
Production
Production Start Year:
2010 (global introduction)
Manufacturing Location:
Japan (primary, though assembly may occur in other regions)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Praised by motorcycle publications for its balanced performance, comfortable ergonomics for a sportbike, and muscular styling. Often cited for its value proposition in its class.
Ratings
Rider Satisfaction:
Generally high rider satisfaction due to its versatility as a commuter, sport-tourer, and weekend canyon carver.
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