Yamaha FZS1000N FAZER Complete Workshop Repair Manual 2001-2002

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Stichworte: 2001 2002 Fazer FZS1000N FAZER Motorcycle Motorcycles Yamaha

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Beschreibung

The FZS1000N FAZER, first introduced in 2001 and produced through 2005, is a distinguished sport-touring motorcycle. This first-generation model, designated RN04, is powered by a potent 998 cc inline-four engine known for its smooth delivery and robust performance, producing approximately 140-145 PS. It features a lightweight aluminum alloy frame, inverted front forks, and a monoshock rear suspension, contributing to its agile handling and stable ride. Designed for riders seeking versatility, the FZS1000N FAZER excels in long-distance touring while remaining capable of spirited riding, offering a comfortable yet dynamic experience. Its engineering quality and reliability are hallmarks of a commitment to producing high-performance, dependable motorcycles. This comprehensive workshop repair manual provides detailed information for the FZS1000N FAZER, covering models from 2001 to 2002. It serves as an essential resource for owners, mechanics, and technicians, offering in-depth guidance on maintenance, troubleshooting, and repair. The manual encompasses all major systems, including the powertrain, chassis, and electrical components, with step-by-step instructions for routine servicing, component overhauls, and diagnostic procedures. Key areas covered include engine assembly and tuning, transmission and clutch service, suspension and brake system maintenance, and electrical system troubleshooting. With detailed technical specifications, torque values, and fault-finding charts, this manual ensures the FZS1000N FAZER can be maintained to factory standards for optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZS1000N FAZER

Model Variant:

FZS1000N FAZER

Generation

Generation Designation:

1st Generation (RN04)

Introduction Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Sport-Touring Motorcycle

Target Audience:

Riders seeking a powerful, versatile motorcycle suitable for long-distance touring and spirited riding, with an emphasis on comfort and performance.

Competitive Analysis

Key Competitors:

Honda CBR1100XX Super Blackbird, Kawasaki ZZ-R1100/1200, Suzuki GSX1300R Hayabusa (though positioned slightly differently), Triumph Sprint ST

Key Features

Engine Type:

Inline-four cylinder, liquid-cooled, DOHC, 5-valve per cylinder

Framing:

Lightweight aluminium alloy frame (die-cast construction)

Suspension Setup:

Inverted front forks, Monoshock rear suspension

Braking System:

High-performance disc brakes with radial-mount calipers (front), often featuring Yamaha's S.E.C.S. (Sequential Electronic Compression Sensing) or similar advanced damping technologies depending on market and model year.

📋 Manual Details

Coverage Areas

Manual Coverage Years:

2001-2002

Target Markets:

Global (specific regional variations may exist)

Page Count

Estimated Page Count:

High (typically 500+ pages for a comprehensive workshop manual)

Manual Type

Manual Type:

Complete Workshop Repair Manual / Service Manual

Language

Language:

English

Format

Digital Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (major assembly, disassembly, inspection, tuning), Transmission (gearbox, clutch), Lubrication System, Cooling System

Chassis:

Frame, Front Suspension (forks, steering head), Rear Suspension (swingarm, shock absorber), Wheels, Tires, Brakes (front and rear systems), Steering System

Electrical:

Ignition System, Starting System, Charging System (alternator, regulator/rectifier), Lighting System (headlight, taillight, indicators), Instrumentation, Wiring Harness Diagrams, ECU (Engine Control Unit) diagnostics

Bodywork And Fittings:

Body panels, Fairings, Seats, Fuel Tank, Exhaust System, Rider ergonomics

Procedures Included

Maintenance:

Routine servicing, Oil changes, Filter replacements, Chain adjustment, Brake fluid flush, Coolant replacement, Spark plug inspection/replacement, Air filter cleaning/replacement

Troubleshooting:

Diagnostic procedures for common and uncommon issues, Fault finding charts, Symptom-based diagnosis

Repair:

Step-by-step repair instructions for all major and minor components, Engine rebuilds, Transmission overhauls, Suspension repairs, Brake system repairs, Electrical component replacement

Calibration And Adjustment:

Carburetor synchronization, Valve clearance adjustment, Suspension settings, Throttle cable adjustment

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic checks to full engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic parameters.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick finding of specific information

Print Quality

Digital Resolution:

High resolution, suitable for printing individual pages or the entire manual

Binding Type

Digital Format Binding:

N/A (Digital Download)

Paper Type

Digital Format Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

5LV (typically for this generation)

Displacement:

998 cc

Bore X Stroke:

74.0 mm x 58.0 mm

Compression Ratio:

11.5:1

Valve Train:

DOHC, 5 valves per cylinder

Performance

Horsepower Output:

Approx. 140-145 PS (138-143 bhp; 103-107 kW) at ~10,000 rpm (depending on specific market tuning)

Torque Output:

Approx. 10.3 kgf-m (101 Nm; 74.5 lb-ft) at ~7,500 rpm (depending on specific market tuning)

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni BDSR40 or similar constant velocity carburetors, 4x)

Fuel Type:

Unleaded gasoline, minimum 95 RON

Engine Oil

Oil Type Recommendation:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified

Oil Capacity With Filter Change:

Approx. 3.7 Liters (3.9 US qt)

Cooling System

Coolant Type:

Permanent Antifreeze (Ethylene Glycol based), 50/50 mix with distilled water

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh

Clutch Type:

Wet, multiple-disc

Features

Final Drive:

Chain drive (O-ring sealed)

Transmission Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified (shares oil with engine)

📐 Dimensions

Exterior

Length:

Approx. 2,165 mm (85.2 in)

Width:

Approx. 770 mm (30.3 in)

Height:

Approx. 1,220 mm (48.0 in)

Wheelbase:

Approx. 1,450 mm (57.1 in)

Weights

Dry Weight:

Approx. 210 kg (463 lbs)

Wet Weight:

Approx. 230 kg (507 lbs) (fully fueled, ready to ride)

Fuel Tank Capacity:

21 Liters (5.5 US gal)

🛡️ Safety Features

Ratings

Safety Features Integrated:

Dual front disc brakes with four-piston calipers, Single rear disc brake with two-piston caliper. Potential for ABS on specific market variants (though less common on this model). Advanced suspension for stability.

Active Features

Braking Power:

Significant stopping power from large diameter discs and multi-piston calipers.

Tire Grip:

Designed for sport-touring tires providing good grip in various conditions.

Passive Features

Chassis Integrity:

Rigid aluminium alloy frame contributes to stable handling and rider confidence.

💡 Technology Features

Infotainment

Dashboard Features:

Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature warning light, oil pressure warning light, high beam indicator, neutral indicator.

Driver Assistance

ABS Availability:

Optional on certain market variants, not standard across all models for this year range.

Connectivity

Connectivity Features:

N/A (Basic motorcycle electronics of the era)

🔧 Maintenance

Service Intervals

First Service:

1000 km (600 miles) or 1 month

Subsequent Major Service:

Every 6000 km (3750 miles) or 6 months

Valve Clearance Check:

Every 18,000 km (11,250 miles)

Fluid Specifications

Brake Fluid Type:

DOT 4

Coolant Specification:

50% Ethylene Glycol Antifreeze / 50% Distilled Water

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, tires, fork seals due to mileage and usage.

Potential Faults:

Regulator/rectifier failure (common in many bikes of this era), carburetor performance issues if not properly maintained/synchronized.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha Motor Company, a leading Japanese manufacturer renowned for its innovative spirit, motorsport success, and high-quality motorcycles across all segments.

Model Evolution

Fazer Lineage:

The FZS1000 FAZER built upon Yamaha's experience with powerful inline-four engines and applied it to a comfortable yet capable sport-touring package. It inherited technology from Yamaha's superbike line (like the R1) but re-tuned for broader usability.

Production

Manufacturing Origin:

Japan

Production Period:

2001-2005 (with updates to Fazer 1000 model)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2001-2002 model might be hard to pinpoint, the FZS1000 FAZER was generally well-received by motorcycle press for its blend of R1-derived performance, comfortable ergonomics, and all-around capability, often praised for its value proposition in the sport-touring class.