Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Full Service & Repair Manual 2003-2010

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Stichworte: 2003 2004 2005 2006 2007 2008 2009 2010 ATV GRIZZLY 350 GRIZZLY 400 Grizzly Models Powersports Yamaha YFM350FAS YFM400FAR

Produktvarianten

Beschreibung

This manual covers the Grizzly 350 and 400 All-Terrain Vehicles (ATVs) produced between 2003 and 2010, identified by model codes such as YFM400FAR and YFM350FAS. There is a long-standing reputation for building durable and reliable powersports vehicles, and the Grizzly line has consistently been recognized for its off-road capabilities and innovation. These ATVs are engineered for rugged performance and are designed to tackle demanding terrain, making them a popular choice for both work and recreation. This comprehensive Factory Service Repair Workshop Manual provides in-depth information for all repairs, servicing, and troubleshooting needs. It includes detailed step-by-step instructions, hundreds of exploded diagrams, and pictures covering every system of the vehicle, from the engine and transmission to the chassis, brakes, and electrical systems. The manual is designed to assist professional mechanics, technicians, and DIY enthusiasts in maintaining and repairing their Grizzly, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 350 / 400

Model Codes:

YFM400FAR, YFM350FAS

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Production Years:

2003-2010

👋 Introduction

Market Position

Value Proposition:

Comprehensive, factory-level repair and maintenance guide for Yamaha Grizzly 350/400 models, providing essential information for owners and technicians.

Competitive Analysis

Advantage:

Offers the same depth and detail as professional workshop manuals, available digitally for immediate access and lifetime use, unlike some subscription-based or limited manuals.

Key Features

Features:

Factory-level accuracy, extensive visual aids, lifetime access, cross-platform compatibility, comprehensive coverage.

📋 Manual Details

Coverage Areas

Primary Coverage:

All repairs, servicing, troubleshooting

Page Count

Estimated Page Count:

Hundreds (exact number not specified, but described as very detailed)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (implied by product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, tuning, carburetor, fuel injection (if applicable), lubrication system, cooling system, exhaust system

Transmission:

Clutch, gearbox, drive shafts, differential (if applicable), maintenance, repair, troubleshooting

Chassis And Suspension:

Frame, suspension components (shocks, springs, linkages), steering system, wheel bearings, alignment

Brakes:

Brake system diagnosis, maintenance, caliper overhaul, rotor replacement, fluid bleeding, parking brake

Electrical System:

Ignition system, starting system, charging system, lighting, wiring diagrams, battery, fuses, relays, diagnostic codes

Body And Trim:

Body panels, fenders, seat, handlebars, storage compartments, decals, plastic components

Fuel System:

Fuel tank, fuel pump, fuel lines, carburetor/fuel injection, filters

Cooling System:

Radiator, fan, thermostat, coolant, hoses

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, valve adjustments, brake fluid flush

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon problems, fault code interpretation

Repair:

Detailed instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation

Rebuilds:

Engine and transmission rebuild procedures

Adjustments:

Carburetor tuning, throttle cable adjustment, brake lever adjustment, shift lever adjustment

Technical Depth

Depth:

Comprehensive (covers all repairs, servicing, and troubleshooting)

Diagrams:

Hundreds of detailed exploded diagrams and pictures

Instructions:

Step-by-step instructions for all procedures

Target Audience

Audience:

Professional Mechanics and Technicians, DIY enthusiasts

📊 Manual Specifications

File Format

Compatibility:

Windows & MAC Computers

Accessibility:

Instant download, usable on multiple devices (computer, tablet, smartphone)

Licensing:

Lifetime use, no expiry dates, no renewal fees

Print Quality

Print Capability:

Printable (single page or entire manual)

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled (typical for these models, specific to YFM350/400 may vary slightly, consult manual for exact details)

Displacement:

Approximately 348cc (Grizzly 350) and 386cc or 421cc (Grizzly 400, depending on specific variant and year - manual will clarify exact displacement for YFM400FAR)

Bore X Stroke:

Refer to manual for exact specifications (typical for this era would be around 83mm x 64.5mm for 350cc class)

Compression Ratio:

Refer to manual for exact specifications

Performance

Horsepower:

Refer to manual for exact specifications (typically in the 20-30 HP range)

Torque:

Refer to manual for exact specifications

Fuel System

Fuel Delivery:

Carburetor (Mikuni VM series common for these displacements), potentially EFI on later 400 variants depending on exact model code.

Fuel Type:

Unleaded gasoline (87 octane or higher recommended, confirm with manual)

Fuel Tank Capacity:

Refer to manual for exact specifications (typically 3-4 gallons)

Lubrication

Oil Type:

Yamaha Genuine 4-stroke engine oil or equivalent API SG, SF, or SG-rated oil with Yamalube 4 (or similar SAE 10W-30, 20W-40, or 20W-50 depending on temperature, consult manual for specifics)

Oil Capacity:

Refer to manual for exact specifications (typically around 1.8 - 2.0 liters with filter change)

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

Refer to manual for exact specifications (e.g., NGK CR7E or similar)

🔧 Transmission

Standard

Transmission Type:

Automatic (Yamaha Ultramatic® transmission with constantly variable transmission - CVT)

Drive System:

Shaft drive, selectable 2WD/4WD with high and low range (confirm exact features for YFM400FAR)

Features

Features:

Engine braking, centrifugal clutch, belt drive system

Maintenance

Cv Fluid Type:

Yamaha's recommended CVT fluid or equivalent. Refer to manual for specific fluid type and capacity.

📐 Dimensions

Exterior

Overall Length:

Refer to manual for exact specifications (typically around 76-80 inches)

Overall Width:

Refer to manual for exact specifications (typically around 43-46 inches)

Overall Height:

Refer to manual for exact specifications (typically around 45-48 inches)

Weights

Dry Weight:

Refer to manual for exact specifications (typically around 500-550 lbs)

Ground Clearance:

Refer to manual for exact specifications (typically around 8-10 inches)

Towing Capacity:

Refer to manual for exact specifications (typically around 500-1000 lbs)

Rack Capacity Front:

Refer to manual for exact specifications (typically around 99 lbs)

Rack Capacity Rear:

Refer to manual for exact specifications (typically around 176 lbs)

🛡️ Safety Features

Ratings

Safety Standards:

ATV safety guidelines, operation protocols. Specific crash ratings not applicable to ATVs in the same way as cars.

Active Features

Braking System:

Hydraulic disc brakes (front and rear), often with sealed drum or disc parking brake.

Lighting:

Dual headlights, taillight/brake light.

Passive Features

Ergonomics:

Comfortable seating, handlebar design for control and stability.

Wheels Tires:

Rugged, multi-terrain tires for traction and stability (specific sizes in manual).

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic instrumentation: speedometer, odometer, fuel gauge, indicator lights)

Driver Assistance

Driver Assistance Features:

N/A (Features focus on mechanical and operational aspects)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific intervals, typically every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Refer to manual, typically checked at every service or more frequently in dusty conditions.

Spark Plug Replacement:

Refer to manual for mileage or hours, often around 400-500 hours or annually.

Cv Belt Inspection:

Refer to manual, typically inspected annually or every 100 hours for wear and tension.

Brake Fluid Flush:

Refer to manual, typically every 1-2 years.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (confirm with manual)

Coolant:

Permanent type antifreeze (50/50 mix with distilled water). Refer to manual for specific type and capacity.

Known Issues

Common Issues:

CVT belt wear, carburetor issues (fouling, adjustment), suspension wear, starter motor problems (common to many ATVs of this era). Manual provides solutions.

Preventative Maintenance:

Adherence to the manual's maintenance schedule is key to preventing common issues and ensuring longevity.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long-standing reputation for building durable and reliable powersports vehicles, including a strong lineage of ATVs known for their off-road capabilities and innovation.

Model Evolution

Evolution:

The Grizzly line has been a cornerstone of Yamaha's ATV offerings, evolving to incorporate advancements in engine technology, suspension, and rider comfort while maintaining its rugged, workhorse image.

Production

Manufacturing:

Yamaha Motor Corporation products are typically manufactured in their global facilities. Specific production location for these models would be detailed by Yamaha.

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

While specific awards for this model year range are not detailed in the product info, Yamaha Grizzly ATVs are consistently recognized for their durability, reliability, and off-road performance within the powersports industry.