Yamaha GRIZZLY 350 2012 2013 Workshop Service Repair Manual

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Stichworte: 2012 2013 ATV GRIZZLY 350 Grizzly Models Powersports Yamaha

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Beschreibung

Welcome to the comprehensive guide for your GRIZZLY 350 Automatic 4x4, covering the 2012 and 2013 model years. This robust mid-size utility All-Terrain Vehicle is engineered for reliability and performance, making it an ideal choice for recreational riders, farmers, hunters, and various utility tasks. Built with renowned durability and featuring an advanced On-Command® 4WD system for superior traction in challenging conditions, the GRIZZLY 350 offers a balanced blend of capability and user-friendly operation, embodying a pioneering legacy in the ATV industry. This Workshop Service Repair Manual provides complete factory information in English for maintaining and repairing your GRIZZLY 350. It details all essential systems, including the 348cc liquid-cooled engine, 5-speed automatic Ultramatic® CVT transmission, and shaft-driven drivetrain with selectable 4WD. You will find step-by-step procedures for scheduled maintenance, engine overhauls, transmission service, electrical diagnostics, chassis and suspension work, and brake system repairs. Additionally, the manual includes troubleshooting guides and technical specifications to assist owners, mechanics, and technicians in ensuring the longevity and optimal performance of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

GRIZZLY 350

Model Variant:

Automatic 4x4

Model Years Covered:

2012, 2013

Codes

Vin Decoder Info:

VIN prefix varies by manufacturing location, but typically starts with 'J' for Japan.

👋 Introduction

Market Position

Category:

Utility ATV (All-Terrain Vehicle)

Target User:

Recreational riders, farmers, hunters, utility users seeking reliable performance and 4x4 capability.

Competitive Analysis

Competitors:

Honda FourTrax 350/400, Suzuki King Quad 300/400, Kawasaki Bayou 300/400, Polaris Sportsman 400/500.

Key Features

Gvwr:

Represents a robust and capable mid-size utility ATV.

Reliability:

Yamaha's reputation for durability and robust engineering.

Four Wheel Drive:

On-command 4WD system for superior traction in challenging terrain.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

Completeness:

Complete Official Full Factory Service Repair Manual

Page Count

Estimated Page Count:

Hundreds (Specific count not provided, but indicative of comprehensive coverage)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, top end, bottom end, cooling system, lubrication system, fuel system, ignition system, starting system, exhaust system.

Transmission:

Automatic transmission (CVT) disassembly, assembly, diagnosis, adjustments, fluid service, internal components.

Drivetrain:

Front differential, rear differential, driveshafts, U-joints, CV joints, 4WD engagement system.

Chassis Suspension:

Front and rear suspension geometry, shock absorbers, springs, control arms, ball joints, steering knuckles, steering system.

Brakes:

Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, brake pads, rotors, bleeding procedure.

Electrical:

Wiring diagrams, battery, charging system (stator, rectifier/regulator), ignition system, lighting system, starter motor, switches, fuses, relays, diagnostic codes.

Body:

Body panel removal and installation, fenders, racks, seating, handlebars, controls, trim pieces.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, spark plug checks, chain adjustments (if applicable to specific configurations), lubrication points.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation.

Repair:

Step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, reassembly, and adjustment.

Diagnostics:

Detailed diagnostic flowcharts, testing procedures for electrical components and sensors, engine performance diagnostics.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed specifications and tolerances.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable for efficient information retrieval.

Print Quality

Printability:

Designed for full or partial printing, allowing users to create physical copies of necessary sections.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve, single-cylinder

Displacement:

348cc

Bore X Stroke:

83.0 mm x 64.5 mm

Cooling System:

Liquid-cooled

Performance

Horsepower Est:

Approximately 21-23 HP (specific rating not in product info, typical for class)

Torque Est:

Approximately 20-22 lb-ft (specific rating not in product info, typical for class)

Fuel System

Fuel Delivery:

Mikuni 33mm constant-velocity carburetor

Fuel Type:

Unleaded gasoline

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Starting

Starter System:

Electric starter with secondary recoil starter

🔧 Transmission

Standard

Transmission Type:

Automatic, 5-speed with reverse (Ultramatic® CVT)

Drive System:

Shaft drive, On-Command® 3-way locking differential (2WD, 4WD, 4WD with differential lock)

Features

Engine Braking:

Integral engine braking provided by the CVT system.

📐 Dimensions

Exterior

Length:

77.4 in (1965 mm)

Width:

44.3 in (1125 mm)

Height:

46.1 in (1170 mm)

Wheelbase:

49.2 in (1250 mm)

Weights

Curb Weight:

562 lbs (255 kg)

Fuel Capacity:

3.7 gal (14 L)

Cargo

Front Rack Capacity:

88 lbs (40 kg)

Rear Rack Capacity:

176 lbs (80 kg)

Towing Capacity:

1,102 lbs (500 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Complies with ANSI standards for recreational ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power.

4Wd System:

On-Command® system enhances traction and stability in adverse conditions.

Passive Features

Ergonomics:

Designed for rider comfort and control, with a low center of gravity.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Utility ATV, focused on function over entertainment features)

Driver Assistance

Traction Control:

Limited slip front differential and selectable 4WD with differential lock provide enhanced traction.

Connectivity

Connectivity Features:

N/A (Utility ATV)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 100 hours or annual inspection.

Spark Plug Inspection:

Every 1,000 km (600 miles) or annual inspection.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent 4-stroke motorcycle oil) SAE 20W-40 API SG or higher.

Engine Oil Capacity:

1.70 L (1.80 US qt) without filter change; 1.80 L (1.90 US qt) with filter change.

Coolant Type:

Permanent type antifreeze coolant (50% solution) mixed with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Wear Items:

Brake pads, tires, CV boots, drive belts (for CVT).

Cv Joint Maintenance:

Regular inspection and lubrication of CV joints and boots are crucial to prevent premature wear and failure.

Carburetor Tuning:

Carburetors may require occasional cleaning and adjustment due to fuel quality variations or environmental factors.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha is a pioneer in the ATV industry, known for introducing the first production ATV in 1980.

Model Evolution

Grizzly Lineage:

The Grizzly nameplate has a long-standing reputation for ruggedness and capability, with previous generations dating back significantly.

Generation 350:

The 350 series represented Yamaha's mid-size utility offering, balancing power, maneuverability, and affordability.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Yamaha Grizzly models consistently receive positive reviews for their reliability, capability, and value within the utility ATV segment.

Ratings

Consumer Satisfaction:

Generally high consumer satisfaction due to Yamaha's build quality and dealer support.