Target Audience:
ATV owners, professional mechanics, and service technicians seeking comprehensive repair and maintenance information.
Value Proposition:
Provides factory-level data at a fraction of the cost of OEM manuals, with lifetime access and broad device compatibility.
Feature 1:
Instant PDF download for immediate access.
Feature 2:
Detailed step-by-step instructions for all repair and maintenance tasks.
Feature 3:
High-quality illustrations and diagrams for clarity.
Feature 4:
Comprehensive troubleshooting guides for diagnosing issues.
Applicable Model Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Coverage Scope:
Full Service, Repair, and Troubleshooting
Estimated Page Count:
Hundreds (specific number not provided, but described as 'very detailed')
Manual Type:
Factory Service Manual / Workshop Manual
Engine:
Comprehensive coverage of engine systems, including disassembly, assembly, tuning, and diagnostics.
Fuel System:
Detailed information on the carburetor (likely Mikuni BS series for these models), fuel pump, fuel lines, and related components.
Cooling System:
Information on air cooling (for most models in this range) and potentially oil cooling systems where applicable.
Ignition System:
Coverage of the CDI unit, ignition coil, spark plug, and timing.
Transmission:
Detailed procedures for the automatic transmission (likely Ultramatic/CVT), including belt inspection, clutch operation, and gearbox.
Drivetrain Components:
Covers front and rear drive shafts, differentials (if applicable to 2WD variant), and hub assemblies.
Suspension:
Front and rear suspension systems, including shocks, springs, A-arms, and bushings.
Brakes:
Front and rear brake systems, including hydraulic lines, calipers, brake pads, rotors, and master cylinders.
Steering:
Steering system components, including tie rods, steering knuckles, and handlebars.
Electrical System:
Wiring diagrams, battery, starter motor, lighting, charging system (stator, regulator/rectifier), and switches.
Frame And Body:
Frame inspection, body panels, fenders, racks, and seat assembly.
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain/belt adjustments, and lubrication points.
Troubleshooting:
Diagnostic flowcharts and symptom-based problem solving for common issues.
Routine Inspections:
Pre-ride checks, fluid level checks, tire pressure, and brake system inspections.
Engine Rebuild:
Complete instructions for engine disassembly, component inspection, measuring clearances, and reassembly.
Transmission Overhaul:
Detailed steps for transmission disassembly, inspection of gears, clutches, and seals, and reassembly.
Carburetor Rebuild And Adjustment:
Step-by-step guide for carburetor cleaning, jetting, float level adjustment, and idle speed settings.
Electrical Diagnostics:
Testing of electrical components, circuit tracing using wiring diagrams, and troubleshooting common electrical faults.
Brake System Maintenance:
Brake bleeding, pad replacement, caliper servicing, and master cylinder overhaul.
Depth:
Expert-level, suitable for professional mechanics and advanced DIY enthusiasts. Covers full rebuilds and complex diagnostics.
Visual Aids:
Hundreds of detailed photos and diagrams, including exploded views.
Engine Type:
Air-cooled, 4-stroke, SOHC
Displacement 350:
Approximately 348cc (for YFM350 models, e.g., YFM350ER, YFM350FX - specifics vary by exact sub-model).
Displacement 400:
Approximately 386cc (for YFM400 models, e.g., YFM400FW, YFM400A - specifics vary by exact sub-model).
Bore X Stroke 350 Approx:
Refer to manual for exact specifications; likely around 83mm x 64.5mm.
Bore X Stroke 400 Approx:
Refer to manual for exact specifications; likely around 84.5mm x 70mm.
Horsepower Approx 350:
Typically in the 20-25 HP range, dependent on tuning and exact model.
Horsepower Approx 400:
Typically in the 25-30 HP range, dependent on tuning and exact model.
Torque Specs:
Refer to manual for specific torque values for engine components.
Carburetor Type:
Likely Mikuni BS series (e.g., BS33 or similar) or Keihin CV carburetor, depending on the specific model year and configuration.
Fuel Capacity:
Refer to manual; typically around 2.5-3.0 gallons (9.5-11.4 liters).
Overall Length Approx:
Refer to manual; typically around 74-78 inches (1880-1980 mm).
Overall Width Approx:
Refer to manual; typically around 41-45 inches (1040-1140 mm).
Overall Height Approx:
Refer to manual; typically around 43-45 inches (1090-1140 mm).
Dry Weight Approx:
Refer to manual; typically around 400-470 lbs (181-213 kg).
Towing Capacity:
Refer to manual; typically around 1100-1200 lbs (500-544 kg).
Cargo Capacity Rear Rack Approx:
Refer to manual; typically around 198 lbs (90 kg).
Engine Oil Change Interval:
Refer to manual for specific hours/miles; typically every 100 hours or 6 months.
Air Filter Cleaning Interval:
Refer to manual; often recommended every 20-30 hours of use or annually.
Spark Plug Inspection Interval:
Refer to manual; typically inspected with oil changes and replaced as needed.
Brake Fluid Flush Interval:
Refer to manual; usually every 2 years or as needed based on condition.
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-40 API SG or higher, or 20W-50 API SG or higher for higher temperatures. Refer to manual for specific viscosity recommendation.
Engine Oil Capacity:
Refer to manual for exact capacity with filter change; typically around 1.5-1.8 liters.
Gear Oil Type:
Yamalube Gear Oil 80W-90 (or equivalent API GL-4).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Issue 1:
CVT belt wear or slippage, especially under heavy load or with aggressive riding.
Common Issue 2:
Carburetor tuning issues, requiring periodic cleaning and adjustment for optimal performance.
Common Issue 3:
Electrical connector corrosion, particularly in wet environments, affecting lights or ignition.
Common Issue 4:
Wear on suspension bushings and tie rod ends due to rough terrain and use.