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2007 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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This manual covers the GRIZZLY 350 IRS / 4WD / HUNTER, model code YFM350FG, from the 2007 production year. As a mid-size utility ATV, it is engineered for hunters, recreational...
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Art.-Nr: 61992
2007 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2007 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2007 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2007 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
This manual covers the GRIZZLY 350 IRS / 4WD / HUNTER, model code YFM350FG, from the 2007 production year. As a mid-size utility ATV, it is engineered for hunters, recreational riders, and utility users seeking reliable four-wheel-drive performance. Key features include an Independent Rear Suspension (IRS) for enhanced ride comfort and traction, and a selectable 4WD system with a limited-slip front differential for superior off-road capability. The Hunter edition often incorporates specialized features such as durable tires and camouflage options, making it well-suited for demanding outdoor environments. The Grizzly line is renowned for its ruggedness and dependable performance, offering a balanced combination of power and maneuverability. This comprehensive English-language service repair manual provides detailed information for the service, repair, and maintenance of your GRIZZLY 350. With an estimated 400-500 pages, it covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. The manual offers step-by-step instructions for routine maintenance, adjustments, troubleshooting common issues, and complete overhauls. It includes critical technical specifications, torque values, and diagnostic flowcharts, ensuring that both owners and professional technicians can effectively maintain and repair the vehicle to factory standards, maximizing its longevity and performance.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
GRIZZLY 350 IRS / 4WD / HUNTER
Year:
2007
Codes
Model Code:
YFM350FG
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target User:
Hunters, recreational riders, utility users requiring reliable 4WD performance.
Competitive Analysis
Competitors:
Honda Foreman, Suzuki KingQuad, Polaris Sportsman.
Key Features Vehicle
Feature 1:
Independent Rear Suspension (IRS) for improved ride comfort and traction.
Feature 2:
Selectable 4WD with a confined slip front differential for enhanced off-road capability.
Feature 3:
Hunter edition typically includes features like enhanced tires, camouflage paint options, and a winch.
Key Features Manual
Quality:
Highest quality Yamaha manual available, computer-generated for clarity and detail.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Overhaul
Page Count
Estimated Pages:
400-500
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, disassembly, assembly, timing, valve adjustment, carburetor overhaul, cooling system, lubrication system.
Transmission:
Automatic transmission (CVT) disassembly, inspection, repair, lubrication, clutch assembly, torque converter.
Drivetrain:
4WD system operation, front differential, rear differential, driveshafts, U-joints, CV joints, maintenance of drive components.
Suspension:
Independent Rear Suspension (IRS) details, front and rear shock absorbers, springs, bushings, alignment procedures.
Brakes:
Hydraulic brake system diagnostics, front and rear disc brake caliper overhaul, master cylinder, brake lines, bleeding procedures.
Electrical:
Stator, ignition system, starter motor, battery charging system, lighting circuits, wiring diagrams, troubleshooting electrical faults, CDI unit.
Fuel System:
Carburetor (Mikuni BSR33) specifications, jetting, float adjustment, fuel pump, fuel lines, fuel filter replacement.
Cooling System:
Radiator, fan operation, coolant types and capacities, thermostat, water pump inspection and repair.
Frame And Body:
Chassis components, body panels, fenders, seat, handlebars, rack removal and installation.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Overhaul:
Complete engine rebuild procedures, transmission rebuild, differential service.
Adjustments:
Carburetor adjustment, valve clearance adjustment, throttle cable adjustment, brake lever adjustment.
Torque Specifications:
Precise torque values for all critical fasteners and bolts across all systems.
Technical Depth
Depth:
Comprehensive, covering from basic user maintenance to complete mechanical overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Digital Creation:
Computer-generated, not a scanned image, allowing for high zoom clarity.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21 HP @ 6,000 RPM
Torque Estimated:
Approx. 20 lb-ft @ 4,500 RPM
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type Recommended:
Yamalube 4G SAE 10W-40 or equivalent API SG or higher, JASO MA certified
Oil Capacity
Engine Oil Capacity W Filter:
2.30 L (2.4 US qt)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic®)
Drive System:
Shaft drive
Gearbox:
High/Low range with Reverse
Features
Clutch:
Wet, centrifugal type
Engine Braking:
Utilizes the Ultramatic CVT system for strong engine braking.
Fluid Specifications
Transmission Fluid Type:
Yamaha Genuine Ultramatic® Transmission Fluid or equivalent API GL-4, SAE 80W-90 gear oil for final drive.
📐 Dimensions
Exterior
Length:
2010 mm (79.1 in)
Width:
1065 mm (41.9 in)
Height:
1185 mm (46.7 in)
Wheelbase:
1255 mm (49.4 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Curb Weight:
272 kg (599 lbs)
Towing Capacity:
500 kg (1102 lbs)
Rack Capacity Front:
45 kg (99 lbs)
Rack Capacity Rear:
85 kg (187 lbs)
Cargo
Cargo Storage:
Front and rear steel racks.
🛡️ Safety Features
Ratings
Atv Safety:
Standard ATV safety precautions apply; always wear a helmet and protective gear.
Active Features
Braking System:
Hydraulic disc brakes front and rear, with parking brake mechanism.
Lighting:
Dual 30W halogen headlights, 8W tail/stop light.
Passive Features
Ergonomics:
Comfortable seating position, intuitive controls.
Frame Construction:
Durable steel frame designed for rugged terrain.
💡 Technology Features
Infotainment
Features:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, 4WD indicator, engine warning lights).
Driver Assistance
Features:
Yamaha Ultramatic® CVT with on-demand engine braking, selectable 4WD.
Connectivity
Features:
N/A (No electronic connectivity features typical for ATVs of this era).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Air Filter Cleaning:
Every 300 km (200 miles) or 3 months, or more often in dusty conditions.
Spark Plug Check:
Every 1,000 km (600 miles) or 6 months.
Valve Clearance Check:
Every 2,000 km (1,200 miles) or 12 months.
Brake Fluid Check:
Inspect every 6 months, replace every 2 years.
Fluid Specifications
Coolant Type:
Yamaha Genuine All Weather Coolant (or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water).
Coolant Capacity:
1.65 L (1.7 US qt)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Item:
CVT belt wear, requiring inspection and replacement based on mileage or symptoms of slippage.
Carburetor Tuning:
Carburetor may require occasional cleaning or adjustment for optimal performance, especially after extended storage or in varied altitudes.
4Wd Actuation:
Regularly check and lubricate the 4WD engagement mechanism for smooth operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Origin:
Japan
Model Evolution
Grizzly Lineage:
The Grizzly line is known for its ruggedness, comfort, and capable 4WD systems.
350 Variant:
The 350cc class provided a balance of power, maneuverability, and efficiency for utility and recreation.
Production
Production Period:
The YFM350FG was produced for several years, with the 2007 model representing a refined iteration.
🏆 Awards & Recognition
Recognitions
Atv Industry:
Yamaha's Grizzly line is consistently recognized for its durability, performance, and innovation in the utility ATV segment.
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