Vehicle Segment:
High-performance all-terrain vehicle (ATV)
Target Audience:
Enthusiasts, recreational riders, hunters, farmers, and utility users requiring robust off-road capability.
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Suzuki KingQuad.
Vehicle Usp:
Powerful 686cc engine, industry-leading Ultramatic transmission, true 4WD with diff-lock, comfortable long-travel suspension.
User Benefit:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the Grizzly 700 efficiently and effectively.
Engine Service:
Disassembly, assembly, inspection, adjustment, troubleshooting of engine components.
Transmission Service:
Service and repair of the Ultramatic automatic transmission, including CVT belt inspection and replacement.
Drivetrain Service:
Front and rear drive shafts, differentials, CV joints, and drive system maintenance.
Suspension Service:
Front and rear suspension components, shock absorbers, control arms, and linkage service.
Brake System Service:
Front and rear brake caliper service, hydraulic system bleeding, pad and rotor replacement.
Steering System Service:
Handlebar, steering stem, tie rod, and linkage component service.
Electrical System Service:
Wiring diagrams, ignition system, lighting, starting system, charging system, and diagnostic codes.
Fuel System Service:
Fuel injection system, injectors, fuel pump, and fuel filter service.
Cooling System Service:
Radiator, fan, coolant hoses, and water pump maintenance.
Body And Frame Service:
Panel removal and installation, seat, rack, and fender service.
Maintenance Procedures:
Regular maintenance checks, oil changes, filter replacements, lubrication points.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Adjustment Procedures:
Valve clearance adjustments, idle speed settings, brake adjustments.
Installation Removal Procedures:
Detailed instructions for removing and installing major components and accessories.
Diagnostic Capabilities:
Includes guidance on reading diagnostic trouble codes (DTCs) and performing system diagnostics.
Rebuild Instructions:
Comprehensive instructions for engine and transmission rebuilds, including torque specifications and clearances.
Wiring Diagrams:
Detailed electrical schematics for all systems, aiding in electrical troubleshooting.
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve
Engine Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm
Horsepower Estimate:
Approximately 45-50 hp (varies by region and tuning)
Torque Estimate:
Approximately 40-45 lb-ft (varies by region and tuning)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Oil Type:
Yamalube 4 (or equivalent) 10W-40 or 20W-50 API SG or higher
Oil Capacity:
Approximately 2.3 liters (with filter change)
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Cvp Belt Part Number:
5KM-17641-00-00 (example, verify with VIN)
Transmission Fluid Type:
Yamaha Gear Oil 80W (or equivalent GL-4)
Transmission Fluid Capacity:
Approximately 0.25 liters
Safety Standards:
Meets EPA emissions requirements; compliant with California Off-Highway Vehicle regulations.
Braking System:
Hydraulic disc brakes front and rear, sealed multi-disc rear brake.
Engine Braking:
Integrated engine braking from the Ultramatic transmission for downhill control.
Lighting:
Dual 30W Krypton headlights, 8W LED taillight.
Chassis Design:
Reinforced steel frame with integrated floorboards for rider protection.
Infotainment System:
Basic digital instrument cluster displaying speed, odometer, trip meter, fuel level, and diagnostic indicators.
Drivetrain Management:
Yamaha's Electric Power Steering (EPS) system (on EPS models) for reduced steering effort.
Selectable 4Wd:
On-Command® 2WD/4WD with locking front differential for optimal traction.
Diagnostic Ports:
On-board diagnostic system accessible via specific connections for service tools.
Initial Break In Service:
Recommended at 100-150 miles or 20 hours of operation (engine oil and filter change, inspection).
Regular Oil Change:
Every 1000 miles or 100 hours, or annually, whichever comes first.
Air Filter Cleaning:
Inspect every 500 miles or 50 hours, clean or replace as needed, especially in dusty conditions.
Cv Belt Inspection:
Inspect every 1000 miles or 100 hours for wear and damage; replace as recommended.
Spark Plug Replacement:
Recommended every 4000 miles or 400 hours (check gap and condition more frequently).
Coolant Type:
Yamaha All-Season Motorcycle Antifreeze/Coolant (or equivalent ethylene glycol-based with corrosion inhibitors)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Common Wear Items:
CVT belts, brake pads, wheel bearings, suspension bushings due to off-road usage.
Potential Electrical Gremlins:
Occasional issues with grounds or connectors can arise with water ingress or age; manual helps diagnose.
Manufacturer Focus:
Yamaha Motor Company is renowned for its innovation in motorcycles, marine products, and powersports vehicles, emphasizing quality and performance.
Grizzly Lineage:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, consistently evolving with technological advancements and rider feedback since its inception.
Manufacturing Location:
Primarily manufactured in Japan and/or specialized Yamaha facilities.
