Yamaha Kodiak 700 ATV Complete Workshop Service Repair Manual 2016 2017 2018

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The Kodiak 700 is a robust All-Terrain Vehicle (ATV) designed for both demanding work and recreational trail riding. Produced for the 2016, 2017, and 2018 model years, this utility ATV...

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Typ: Atv

Anbieter:

Art.-Nr: 90373

Stichworte: 2016 2017 2018 ATV Kodiak 700 Kodiak Models Powersports Yamaha

Produktvarianten

Beschreibung

The Kodiak 700 is a robust All-Terrain Vehicle (ATV) designed for both demanding work and recreational trail riding. Produced for the 2016, 2017, and 2018 model years, this utility ATV is renowned for its powerful 686cc liquid-cooled engine, durable chassis, and signature Ultramatic® Constantly Variable Transmission (CVT). Key features include selectable 4WD, impressive suspension travel, substantial towing capacity of 2000 lbs, and comfortable ergonomics, making it a reliable and capable machine in various off-road conditions. The long-standing reputation for engineering quality and reliability underpins the Kodiak 700's appeal in a competitive market. This comprehensive Workshop Service Repair Manual provides detailed guidance for the maintenance, repair, and troubleshooting of the Kodiak 700 ATV. It covers all major systems, including the powertrain, chassis, and electrical components, with specific sections dedicated to engine, fuel, cooling, transmission, drivetrain, suspension, steering, brakes, and electrical systems. The manual offers step-by-step procedures for routine maintenance tasks, component disassembly and reassembly, diagnostic procedures, and includes essential technical specifications such as torque values and fluid capacities. This resource is invaluable for owners, technicians, and mechanics seeking to ensure the optimal performance, longevity, and safe operation of their Kodiak 700.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Kodiak 700

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Name:

Yamaha Kodiak 700 ATV Complete Workshop Service Repair Manual

Generation

Covered Years:

2016, 2017, 2018

Codes

Product Identifier:

Workshop Service Repair Manual

👋 Introduction

Market Position

Segment:

Utility ATV, positioned for serious work and recreational trail riding.

Competitive Analysis

Competitors:

Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Defender, Kawasaki Brute Force.

Key Features

Vehicle Highlights:

Robust chassis, powerful engine, selectable 4WD, excellent suspension travel, high towing capacity, comfortable ergonomics.

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform routine maintenance, diagnose issues, and tackle complex repairs, saving time and money while ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (assuming standard service procedures)

Page Count

Estimated Pages:

Extensive (typically 500+ pages for a complete workshop manual)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain (including differentials, driveshafts, CV joints)

Chassis:

Frame, Suspension (front and rear), Steering, Brakes, Wheels, Tires

Electrical:

Ignition System, Charging System (stator, regulator/rectifier, battery), Starting System, Lighting, Instrumentation, Wiring Diagrams, ECU Functions

Bodywork And Controls:

Body Panels, Seats, Handlebars, Levers, Footpegs, Plastics, Decals

Procedures Included

Maintenance:

Scheduled maintenance checks, oil changes, filter replacements, lubrication, adjustments, spark plug service, valve clearance checks/adjustments

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable)

Repair Overhaul:

Component disassembly, inspection, repair, and reassembly for all major systems (e.g., engine rebuild, transmission overhaul, brake caliper service, suspension component replacement)

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed troubleshooting and electrical schematics.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable (common for professionally produced PDFs)

Print Quality

Quality:

High-resolution scans/digital creation, optimized for screen viewing and printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 4-stroke, SOHC, 4-valve

Displacement:

686cc (for the 2016-2018 models)

Bore X Stroke:

102.0 mm x 84.0 mm

Compression Ratio:

10.1:1

Performance

Horsepower:

Approx. 45-50 HP (specific figures vary slightly by year/tuning)

Torque:

Approx. 42-45 lb-ft (specific figures vary slightly by year/tuning)

Fuel System

Induction:

Mikuni 44mm throttle body, EFI (Electronic Fuel Injection)

Fuel Type:

Unleaded gasoline (87 octane or higher recommended)

Cooling System

Type:

Forced liquid cooling, with fan

Lubrication System

Type:

Wet sump

🔧 Transmission

Standard

Type:

Yamaha Ultramatic® Constantly Variable Transmission (CVT)

Drive Modes:

H (High), L (Low), N (Neutral), R (Reverse), P (Park)

Features

Drive System:

2WD/4WD with differential lock (on select models)

Final Drive:

Shaft drive

Fluid Specifications

Cvt Fluid:

Yamalube® High-Performance UCF Gear Oil or equivalent SAE 10W-40 API SG, SH, SJ, SL or SM engine oil (consult manual for exact specification and change intervals).

📐 Dimensions

Exterior

Length:

Approx. 81.3 inches (2065 mm)

Width:

Approx. 45.3 inches (1150 mm)

Height:

Approx. 49.2 inches (1250 mm)

Wheelbase:

Approx. 50.4 inches (1280 mm)

Weights

Curb Weight:

Approx. 610 lbs (277 kg) (May vary slightly by trim/options)

Towing Capacity:

2000 lbs (907 kg)

Cargo Capacity Front Rack:

99 lbs (45 kg)

Cargo Capacity Rear Rack:

198 lbs (90 kg)

Cargo

Cargo Storage:

Water-resistant storage compartment

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI standards (ATV safety guidelines)

Active Features

Braking System:

Hydraulic disc brakes (front and rear), often with parking brake mechanism.

Engine Braking:

Utilizes engine braking via the Ultramatic® CVT for downhill control.

Passive Features

Roll Over Protection:

N/A (ATVs by design require rider skill and awareness; no integrated ROPS)

Lighting:

Dual halogen headlights, LED taillight/brake light.

💡 Technology Features

Infotainment

Instrumentation:

Digital LCD meter displaying speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, high-beam indicator, oil warning, engine check warning, etc.

Driver Assistance

Cvtoverride System:

Yamaha's Ultramatic® system offers natural engine braking.

Connectivity

Diagnostic Ports:

Typically includes a diagnostic connector for accessing engine data via a scan tool (covered in the manual).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually (whichever comes first) - consult manual for exact interval.

Air Filter Cleaning:

Check every 20 hours, clean as needed, replace as needed.

Spark Plug Service:

Inspect every 100 hours, replace as needed.

Valve Clearance Check:

Every 100 hours (or based on usage/conditions, check manual).

Fluid Specifications

Engine Oil Type:

Yamalube® 4-stroke motorcycle oil (e.g., 10W-40, API SG, SH, SJ, SL, SM) or equivalent.

Engine Oil Capacity:

Approx. 2.20 US qt (2.1 L) with oil filter change.

Coolant Type:

Ethylene glycol-based antifreeze coolant (50/50 mixture with distilled water recommended).

Known Issues

Common Wear Items:

Brake pads, drive belts (CVT), wheel bearings, tie rod ends, suspension bushings due to typical off-road usage.

Potential Problems Documented:

Refer to the manual's troubleshooting section for specific issues related to the 2016-2018 models, such as potential minor ECU tuning adjustments or drive system longevity under extreme use.

📚 Vehicle History

Brand Heritage

Yamaha Motorsports:

Yamaha has a long-standing reputation for reliability, performance, and innovation in powersports vehicles, including ATVs, motorcycles, and watercraft.

Model Evolution

Kodiak Lineage:

The Kodiak line has been a staple in Yamaha's ATV offerings, known for its durability and workhorse capabilities. The 700cc engine variant represents an evolution towards more power and modern features.

Production

Manufacturing Location:

Typically manufactured in Japan or by Yamaha's global manufacturing facilities.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2016-2018 Kodiak 700 may not be widely publicized, Yamaha ATVs consistently receive positive reviews for durability, reliability, and value from industry publications and consumers.

Ratings

Consumer Satisfaction:

Generally high, attributed to Yamaha's robust engineering and build quality.