Yamaha Kodiak 700 Service Manual Repair 2016-2017 YFM70

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Stichworte: 2016 2017 ATV Kodiak 700 Kodiak Models Powersports Yamaha YFM70

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Beschreibung

The Kodiak 700 (YFM70) is a versatile All-Terrain Vehicle (ATV) designed for both work and recreational applications, building upon a strong heritage of producing reliable and durable powersports vehicles. Introduced for the 2016 model year with minor updates for 2017, this mid-size utility ATV features a renowned Ultramatic® transmission, On-Command® 2WD/4WD system, and independent suspension, contributing to its robust performance and renowned engineering quality. Its powerful 708cc engine, coupled with features like power steering on select models, ensures capable handling and a comfortable ride across various terrains. This comprehensive service and repair manual provides essential information for maintaining and repairing the Kodiak 700 (YFM70) for model years 2016-2017. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, steering, and electrical systems, offering detailed procedures for maintenance, troubleshooting, and complete component rebuilds. With factory-sourced information, detailed diagrams, and step-by-step instructions, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Kodiak 700

Model Designation:

YFM70

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Type:

Service Manual / Repair Manual

Codes

Product Code:

YFM70

👋 Introduction

Market Position

Segment:

Mid-size utility ATV, positioned for versatility in work and recreational applications.

Competitive Analysis

Competitors:

Polaris Sportsman 570/850, Can-Am Outlander 570/850, Honda Foreman 500, Kawasaki Brute Force 750.

Key Features

Features Vehicle:

Yamaha's Ultramatic® transmission, On-Command® 2WD/4WD system, independent suspension, robust chassis, power steering (on EPS models).

Features Manual:

Factory-sourced information, detailed diagrams, comprehensive coverage, instant download for immediate use.

📋 Manual Details

Coverage Areas

Applicable Years:

2016-2017

Specific Models Covered:

Yamaha Kodiak 700 (YFM70)

Notes On Year Coverage:

Primarily for 2016 models, with minor updates for 2017. Comprehensive for shared components and systems.

Page Count

Estimated Pages:

Likely extensive, exceeding 500 pages based on typical factory service manuals for this class of vehicle.

Manual Type

Type:

Factory Repair Manual / Service Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine:

Complete teardown, assembly, lubrication, cooling, fuel, ignition, starting, charging, emission control.

Transmission:

CVT operation, maintenance, disassembly, assembly, lubrication, clutch system.

Drivetrain:

Front differential, rear differential, drive shafts, CV joints, gearcase, wheel hubs.

Suspension:

Front and rear suspension systems, shock absorbers, control arms, bushings, alignment.

Brakes:

Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, parking brake.

Steering:

Steering column, tie rods, knuckles, steering linkage, power steering system (if applicable).

Electrical:

Wiring diagrams, battery, starter, alternator, ignition system, lighting, sensors, ECUs, instrumentation.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body, fuel filter.

Cooling System:

Radiator, coolant hoses, thermostat, water pump, fan.

Bodywork:

Frame, plastics, fenders, seat, racks, controls, instrumentation panel.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points, valve adjustments.

Troubleshooting:

Diagnostic procedures, common problems and their solutions, error code interpretation.

Repair:

Step-by-step repair instructions for all major components and systems.

Rebuild:

Complete engine and transmission teardown and rebuild procedures.

Installation:

Instructions for installation of optional accessories or replacement parts.

Torque Specifications:

Detailed torque values for all fasteners.

Technical Depth

Depth:

Comprehensive, covering everything from basic user maintenance to complete engine overhaul and advanced diagnostics.

Documentation Detail:

Includes detailed diagrams, illustrations, and step-by-step instructions.

📊 Manual Specifications

File Format

Format:

Searchable:

Typically yes, depending on the OCR quality of the scanned original.

Print Quality

Quality:

Professional, designed for digital viewing and printing. Image quality is crucial for diagrams.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, SOHC, 4-valve, liquid-cooled, single-cylinder

Displacement:

708cc

Bore X Stroke:

103.0 mm x 85.0 mm

Compression Ratio:

10.0:1

Fuel Induction:

Mikuni 44mm throttle body with fuel injection (EFI)

Performance

Horsepower:

Estimated 46-50 HP (exact figure often not officially published, based on dyno tests and comparisons)

Torque:

Estimated 45-50 lb-ft (exact figure often not officially published, based on dyno tests and comparisons)

Fuel System

Fuel Type:

Unleaded gasoline (minimum 87 octane)

Fuel Tank Capacity:

3.9 US gal (14.7 L)

🔧 Transmission

Standard

Type:

Yamaha's Ultramatic® automatic CVT (Continuously Variable Transmission) with centrifugal clutch

Drive Modes:

2WD, 4WD, 4WD with differential lock (via On-Command® system)

Features

Engine Braking:

Industry-leading engine braking due to Ultramatic® design

Gear Reduction:

High and Low range, Reverse

📐 Dimensions

Exterior

Length:

81.5 in (2070 mm)

Width:

45.3 in (1150 mm)

Height:

49.2 in (1250 mm)

Wheelbase:

50.4 in (1280 mm)

Ground Clearance:

11.8 in (300 mm)

Weights

Dry Weight:

624 lbs (283 kg)

Curb Weight:

648 lbs (294 kg)

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

198 lbs (90 kg)

Towing Capacity:

1322 lbs (600 kg)

Trailer Tongue Weight:

132 lbs (60 kg)

🛡️ Safety Features

Ratings

Ratings Type:

ATV safety standards and manufacturer guidelines.

Active Features

Active Safety Features:

On-Command® 2WD/4WD with differential lock, engine braking, stable chassis design.

Passive Features

Passive Safety Features:

Integrated floorboards with heel guards, comfortable seating, robust handgrips, headlights and taillight.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Utility ATV focus, typically no infotainment system)

Driver Assistance

Driver Assistance Features:

Power Steering (on EPS models) for reduced fatigue, On-Command® 4WD system.

Connectivity

Connectivity Features:

N/A (No connectivity features common on utility ATVs of this era).

🔧 Maintenance

Service Intervals

Initial Break In:

First service typically recommended around 100-150 miles or 20-25 hours (refer to specific manual for exact details).

Oil Change Engine:

Every 1000 miles or 100 hours, or annually, whichever comes first (refer to specific manual).

Air Filter Cleaning:

Inspect and clean every 500 miles or 50 hours, replace as needed. More frequent cleaning in dusty conditions.

Spark Plug Replacement:

Typically every 6000 miles or 600 hours (refer to specific manual).

Valve Adjustment:

Typically every 6000 miles or 600 hours (refer to specific manual).

Fluid Specifications

Engine Oil Type:

Yamalube 4G SAE 10W-40 or equivalent API SG or higher, JASO MA certified (refer to manual for precise specification).

Engine Oil Capacity:

Approximately 2.25 US qt (2.1 L) with filter change (refer to manual).

Coolant Type:

Yamaha's Super Coolant (50/50 mixture of ethylene glycol and deionized water) or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Gear Oil Type:

Yamalube Gear Oil 80W-90 or equivalent API GL-4.

Known Issues

Common Issues:

Generally considered very reliable. Potential minor issues include occasional CVT belt wear with aggressive use, and ensuring proper maintenance of electrical connections and cooling system.

📚 Vehicle History

Brand Heritage

Heritage Notes:

Yamaha has a long-standing reputation for building reliable and durable powersports vehicles, particularly ATVs. The Kodiak line represents their commitment to utility and rugged performance.

Model Evolution

Evolution Notes:

The Kodiak 700 builds upon Yamaha's proven utility ATV platform, incorporating a larger displacement engine for increased power and torque, along with modern features like EFI and improved suspension for enhanced comfort and capability.

Production

Manufacturing Location:

Primarily manufactured in Japan and/or the United States.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Yamaha ATVs, including the Kodiak line, are consistently recognized for their durability, reliability, and performance in utility and off-road segments.