Target Audience:
Enthusiasts and professional mechanics undertaking maintenance, repair, and diagnostics on Yamaha Mountain Max 600 and 700 snowmobiles.
Manual Value Proposition:
Provides factory-level repair information, saving significant costs compared to dealer service, with lifetime access and broad system coverage.
Feature 1:
Comprehensive coverage for 1997-2002 Yamaha MM600/MM700 Mountain Max snowmobiles.
Feature 2:
Factory-authorized repair procedures and specifications.
Feature 3:
Detailed illustrations, photos, and exploded diagrams.
Feature 4:
Troubleshooting guides for efficient problem diagnosis.
Feature 5:
Lifetime usability on multiple devices without additional cost.
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the engine. Includes cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system (if applicable), timing systems.
Engine Fuel System:
Carburetor(s) adjustment, cleaning, and overhaul; fuel pump inspection and replacement; fuel lines and filters.
Ignition System:
CDI unit, ignition coils, spark plugs, wiring, timing adjustments.
Drive System:
Primary clutch (drive clutch) inspection, adjustment, and replacement; secondary clutch (driven clutch) inspection, adjustment, and replacement; drive belt inspection, replacement, and tensioning; gearbox and chaincase lubrication and maintenance.
Suspension System:
Front suspension (e.g., trailing arm, ski, shock absorber) inspection, repair, and alignment; rear suspension (e.g., skid frame, rails, shocks, torsion springs, idler wheels) inspection, maintenance, and repair.
Brake System:
Brake caliper, master cylinder, brake lines, brake pads, brake discs inspection and replacement; hydraulic system bleeding.
Electrical System:
Wiring diagrams, component testing (e.g., starter, generator/alternator, battery, lights, switches, sensors), troubleshooting electrical faults.
Chassis And Body:
Frame inspection, plastic body panel removal and installation, seat, handlebars, controls.
Cooling System:
If liquid-cooled, radiator, coolant, hoses, thermostat inspection and service. If fan-cooled, fan system inspection.
Exhaust System:
Exhaust pipe, muffler inspection and maintenance.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, drive belt inspection and adjustment, chain lubrication, general lubrication points, track tension adjustment.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon problems across all major vehicle systems.
Engine Repair:
Top-end rebuilds (pistons, rings), bottom-end rebuilds (crankshaft, bearings), valve adjustments (if applicable), complete engine overhauls.
Clutch Service:
Clutch weight adjustment, spring replacement, roller inspection, sheave cleaning and alignment.
Suspension Adjustment:
Ski stance adjustment, limiter strap adjustment, shock absorber adjustments (preload, damping if applicable), track alignment.
Electrical Diagnostics:
Testing circuits, diagnosing starting issues, ignition system faults, lighting problems using multimeter and wiring diagrams.
Brake System Overhaul:
Brake pad replacement, caliper service, master cylinder rebuild, bleeding procedures.
Track And Skis:
Track inspection, repair, and replacement; ski runner inspection and replacement; ski loop inspection.
Carburetor Tuning:
Jetting adjustments for altitude and temperature, idle speed adjustment, mixture screw settings.
Special Tool Usage:
Guidance on the use of specific Yamaha special tools required for certain repair procedures.
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine and drivetrain rebuilds, including advanced troubleshooting.
Diagrams And Illustrations:
Hundreds of detailed photos and diagrams, including exploded views for easy part identification and reassembly.
Step By Step Instructions:
Detailed, step-by-step instructions written for professional mechanics and technicians, ensuring accuracy and completeness.
Technical Specifications:
Includes critical specifications such as torque values, clearances, fluid capacities, engine timings, electrical resistance values.
Oil Change Engine:
Check oil level frequently, change injection oil as needed. Check crankcase oil in chaincase annually or per mileage recommendation.
Spark Plugs:
Inspect and clean/replace every 1,000-2,000 miles or annually, depending on usage and plug type.
Drive Belt Inspection:
Inspect every 500 miles for cracks, fraying, or excessive wear. Replace as needed.
Clutch Cleaning:
Clean primary and secondary clutches annually or every 1,000-2,000 miles to ensure smooth operation.
Engine Oil Injection:
Yamaha Premium 2-Stroke Outboard Oil or equivalent high-quality JASO FD rated 2-stroke oil.
Chaincase Oil:
Yamaha Hi-Performance Gear Oil or equivalent API GL-4 SAE 80W-90 gear oil.
Coolant Type:
If liquid-cooled, a 50/50 mix of ethylene glycol antifreeze and distilled water.
Crankshaft Bearings:
Potential for premature wear or failure of crankshaft bearings, especially with improper lubrication or high-hour usage. The manual will detail inspection and replacement.
Clutch Wear:
Sheave wear or roller wear in clutches can impact performance. Regular cleaning and inspection are key. Manual covers adjustments and parts.
Suspension Bushings:
Wear in suspension bushings and pivot points can lead to poor handling. The manual details inspection and replacement procedures.
Carburetor Clogging:
Fuel quality and storage can lead to carburetors becoming clogged. The manual provides detailed cleaning and rebuilding instructions.
