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Yamaha PW80 Workshop Repair Manual All 2007 ONWARDS ModelS COVERED

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🏷️ Basic Information Identification Make: Yamaha Model: PW80 Model Variant: PW80 (All Models Covered) Codes Chassis Code: Not explicitly specified in product info, but common for PW80 is similar across...
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Typ: Motorräder
Anbieter:
Yamaha
Art.-Nr: 270467
Stichworte: 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 AT Models Motorcycle Motorcycles PW80 Yamaha
Yamaha PW80 Workshop Repair Manual All 2007 ONWARDS ModelS COVERED
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
PW80
Model Variant:
PW80 (All Models Covered)
Codes
Chassis Code:
Not explicitly specified in product info, but common for PW80 is similar across generations
👋 Introduction
Market Position
Market Segment:
Entry-level off-road/motocross motorcycle, popular for junior riders and trail riding
Competitive Analysis
Key Competitors:
Honda XR50/CRF50, Kawasaki KX65, KTM 50 SX
Key Features
Durability:
Known for its robust construction and reliability
Simplicity:
User-friendly design, ideal for learning mechanics
Performance Characteristics:
Torquey low-end power, suitable for off-road acceleration
📋 Manual Details
Coverage Areas
Coverage Years:
2007 onwards
Market Coverage:
Global (assumed, specific regional coverage not stated)
Page Count
Estimated Page Count:
Extensive (specific number not provided, but typical for workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (assumed standard for such manuals)
Format
Format:
Instant Download (Digital)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine overhaul, disassembly, inspection, and reassembly procedures
Transmission Service:
Clutch, gearbox, and drive system maintenance and repair
Fuel System Service:
Carburetor tuning, cleaning, and rebuilding; fuel tank and lines
Electrical System Service:
Ignition system, lighting, wiring diagrams, battery maintenance
Suspension Service:
Front forks and rear shock absorber servicing and adjustment
Braking System Service:
Front and rear brake inspection, adjustment, and component replacement
Cooling System Service:
Air-cooled engine considerations, heat dissipation
Chassis And Frame:
Frame inspection, handlebars, footpegs, and bodywork maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement
Troubleshooting Guides:
Diagnostic charts for common problems and their solutions
Repair Procedures:
Step-by-step instructions for all major mechanical and electrical repairs
Rebuild Instructions:
Complete engine and component rebuild procedures
Assembly Disassembly:
Detailed instructions for taking apart and putting back together the motorcycle
Technical Depth
Depth Of Information:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds
Diagnostic Capabilities:
Includes troubleshooting sections to identify and resolve performance issues
Special Tools Required:
Identifies specific tools needed for specialized procedures
📊 Manual Specifications
File Format
File Format:
Digital (likely PDF)
Print Quality
Print Quality:
High-resolution, suitable for printing (assumed for workshop manuals)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, reed valve
Displacement:
79 cc (4.8 cu in)
Bore X Stroke:
47 x 45.8 mm (1.85 x 1.80 in)
Cooling System:
Forced air-cooled
Carburetor:
Mikuni VM17 (typical, may vary slightly by region/year)
Performance
Horsepower:
Approx. 7.2 hp @ 7000 rpm (manufacturer figures vary)
Torque:
Approx. 7.2 Nm (5.3 lb-ft) @ 6000 rpm (manufacturer figures vary)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Mixture:
Pre-mix: 50:1 (Gasoline: 2-stroke oil) - specific oil type recommended in manual
🔧 Transmission
Standard
Transmission Type:
Automatic (Centrifugal clutch, constant mesh, 3-speed gearbox)
Features
Clutch Type:
Wet, centrifugal, automatic
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1605 mm (63.2 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 985 mm (38.8 in)
Seat Height:
Approx. 735 mm (28.9 in)
Wheelbase:
Approx. 1135 mm (44.7 in)
Weights
Dry Weight:
Approx. 70 kg (154 lbs)
Fuel Tank Capacity:
Approx. 4.0 L (1.1 US gal, 0.9 Imp gal)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for this type of vehicle (off-road use only)
Active Features
Active Safety:
Responsive braking, predictable handling
Passive Features
Passive Safety:
Sturdy frame construction, effective suspension
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific hours/miles (typically every 10-15 hours for off-road use)
Spark Plug Replacement:
Refer to manual for recommended interval or based on inspection
Air Filter Cleaning:
Frequent cleaning/replacement recommended based on operating conditions (e.g., dusty environments)
Fluid Specifications
Transmission Oil Type:
Yamaha recommends specific 2-stroke motorcycle oil or equivalent API TC or JASO FD certified oil. Manual specifies exact type and grade.
Fuel Octane Rating:
Minimum 87 octane unleaded gasoline
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (front and rear, if applicable)
Known Issues
Carburetor Gumming:
Can occur if fuel is left in for extended periods; regular cleaning is key.
Clutch Wear:
Centrifugal clutch can wear over time with aggressive use; manual details adjustment and replacement.
Air Leakage:
Potential for air leaks at intake manifold or crank seals can cause running issues.
Spark Plug Fouling:
Can be caused by incorrect fuel/oil mixture or jetting issues; manual provides tuning guidance.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Yamaha is renowned for its high-quality engines, motorcycles, and musical instruments, with a strong legacy in motorsports.
Model Evolution
Pw Series Legacy:
The PW series has a long history of being a reliable and accessible entry-level off-road bike, evolving through minor updates over decades.
Production
Production Start:
Original PW80 introduced in the early 1980s.
Key Updates:
While core design remains, updates often involved minor aesthetic changes, improved suspension components, and compliance with emission standards.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Consistently recognized as a benchmark for entry-level dirt bikes due to its reliability and ease of use.
Ratings
User Ratings:
Highly rated by users for durability and suitability for young riders and beginners.
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