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Yamaha Raptor 250R YFM250R ATV 2009-2013 Full Service & Repair Manual

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The Raptor 250R, model code YFM250R, is a sport All-Terrain Vehicle (ATV) designed for enthusiasts seeking performance and agility. Produced for the model years 2009 through 2013, this ATV builds...
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Yamaha Raptor 250R YFM250R ATV 2009-2013 Full Service & Repair Manual
The Raptor 250R, model code YFM250R, is a sport All-Terrain Vehicle (ATV) designed for enthusiasts seeking performance and agility. Produced for the model years 2009 through 2013, this ATV builds upon an esteemed lineage, known for its robust engineering and exceptional handling. It features a 249cc four-stroke engine, a 5-speed transmission with reverse, and hydraulic disc brakes, embodying a commitment to quality and reliability in the sport ATV segment. This comprehensive service and repair manual provides in-depth guidance for owners and technicians on the Raptor 250R. It covers all essential aspects of maintenance, troubleshooting, and repair, including detailed procedures for the engine, fuel system, transmission, brakes, suspension, and electrical systems. With hundreds of detailed diagrams and step-by-step instructions, this manual serves as an indispensable resource for performing routine maintenance, complex repairs, and complete component overhauls, ensuring the optimal performance and longevity of your ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 250R
Model Code:
YFM250R
Model Years Covered:
2009, 2010, 2011, 2012, 2013
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Segment:
Sport ATV
Target Audience:
Enthusiasts and professional mechanics seeking detailed repair information
Key Features
Manual Type Advantage:
Factory-equivalent quality for in-depth repairs and maintenance
Value Proposition:
Cost-effective solution for maintaining and repairing the Yamaha Raptor 250R without dealership dependency
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, repair, and troubleshooting for Yamaha Raptor 250R YFM250R ATV
Page Count
Estimated Pages:
Hundreds (as per description)
Manual Type
Type:
Full Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
File Compatibility:
Windows & MAC Computers
Licensing
Usage License:
Lifetime use, unlimited installations
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end rebuild, bottom-end procedures, valve adjustments, timing chain, lubrication system
Fuel System:
Carburetor service and adjustment, fuel pump, fuel tank, fuel lines
Ignition System:
Ignition coil, CDI unit, spark plug diagnosis and replacement, wiring diagrams
Transmission:
Clutch operation, gear selection, internal transmission inspection and repair, chain drive maintenance
Cooling System:
Radiator, coolant, fan operation, thermostat
Brakes:
Hydraulic brake system service, caliper rebuild, brake pad replacement, master cylinder, bleeding procedures
Suspension:
Front and rear suspension components, shock absorber service, A-arm bushings, steering knuckles
Steering:
Steering column, tie rods, steering linkage, wheel alignment
Electrical System:
Battery, starter motor, lighting system, wiring harnesses, fuses, troubleshooting with diagrams
Body Chassis:
Frame inspection, plastic body panel removal and installation, seat, handlebars
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, lubrication points, battery care
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding charts
Repair:
Step-by-step instructions for disassembly, assembly, and repair of all major components
Rebuilds:
Complete engine and component rebuilds with detailed specifications
Diagnostics:
Comprehensive diagnostic trees and fault code interpretation (if applicable to this era)
Wiring:
Detailed electrical wiring diagrams for all systems
Technical Depth
Depth:
Professional-level, suitable for complete overhauls and advanced diagnostics
Visual Aids
Diagrams:
Hundreds of detailed exploded diagrams and pictures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, DOHC, 4-valve
Displacement:
249cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.2:1
Performance
Horsepower:
Approx. 22.7 HP @ 7500 RPM (estimated, manual will provide exact)
Torque:
Approx. 16.4 lb-ft @ 7000 RPM (estimated, manual will provide exact)
Fuel System
Fuel Delivery:
Teikei Y28P Carburetor
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition)
Lubrication System
Oil Type Recommendation:
Yamaha Genuine Yamalube 4 (or equivalent SAE 10W-40) API SG, SJ
Cooling System
Coolant Type Recommendation:
Ethylene glycol-based antifreeze coolant with demineralized water (50:50 ratio)
🔧 Transmission
Standard Transmission
Type:
5-speed constant mesh with reverse
Clutch
Type:
Wet, multi-plate
Final Drive
Type:
O-ring sealed chain
Transmission Fluid
Fluid Type Recommendation:
Yamaha Genuine Gear Oil or SAE 80 API GL-4
📐 Dimensions
Exterior
Length:
1785 mm (70.3 in)
Width:
1170 mm (46.1 in)
Height:
1035 mm (40.7 in)
Weights
Wet Weight:
172 kg (379 lbs)
Fuel Capacity:
9.0 L (2.4 gal)
Oil Capacity:
1.80 L (1.9 qt) with filter change
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Dual 30W headlights, 8W brake/taillight
💡 Technology Features
Infotainment
Display Type:
Digital LCD instrument cluster
Instrumentation:
Speedometer, odometer, trip meter, clock, engine hour meter, neutral indicator, reverse indicator, coolant temperature warning.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km or 6 months (whichever comes first)
Air Filter Cleaning:
Every 1000 km or as needed in dusty conditions
Spark Plug Replacement:
Every 6000 km or 12 months
Valve Clearance Check:
Every 6000 km or 12 months
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Coolant Mixture:
50% Genuine Yamaha Super Coolant and 50% De-ionized Water
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, wheel bearings, A-arm bushings, clutch plates.
Carburetor Tuning:
May require periodic adjustment due to altitude or fuel variations.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Yamaha Corporation is renowned for its diverse range of products, including motorcycles, musical instruments, and marine engines, with a strong legacy in performance and engineering.
Model Evolution
Raptor Lineage:
The Raptor line is Yamaha's flagship sport ATV series, known for its performance, handling, and reliability, with the 250R offering a more accessible entry point into the performance segment.
Production
Assembly Location:
Likely assembled in Japan or at Yamaha's global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Market Perception:
The Yamaha Raptor line is consistently recognized for its performance and handling capabilities in the sport ATV segment.
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