Yamaha Raptor 700 2005-2009 Workshop Service Manual

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Art.-Nr: 73883

Stichworte: 2005 2006 2007 2008 2009 ATV Powersports Raptor 700 Raptor Models Yamaha

Produktvarianten

Beschreibung

The Raptor 700, a first-generation Sport ATV produced from 2005 to 2009, represents a significant advancement in off-road performance. Known for its powerful 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI), advanced suspension, and a lightweight chassis, the Raptor 700 offers renowned reliability and exceptional handling. This model is engineered for enthusiasts and racers, providing a thrilling experience with its robust construction and impressive power output, cementing its legacy in the high-performance ATV market. This comprehensive workshop and repair manual provides detailed guidance for the maintenance and servicing of your Raptor 700. It covers all essential systems, including the powertrain, chassis, electrical components, and braking system, offering step-by-step procedures for everything from routine maintenance like oil changes and filter replacements to complex repairs such as engine overhauls and suspension rebuilds. Additionally, the manual includes troubleshooting guides, technical specifications, and clear wiring diagrams, empowering owners and technicians to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 700

Model Variant:

Sport ATV

Generation

Generation:

First Generation

Codes

Chassis Code:

GYTR (Genuine Yamaha Technology Racing) chassis and components

👋 Introduction

Market Position

Category:

High-performance sport ATV

Target Audience:

Enthusiasts, racers, recreational riders requiring detailed maintenance and repair guidance.

Competitive Analysis

Competitors:

Honda TRX series, Suzuki LT-R series, Kawasaki KFX series.

Key Features

Model Advantages:

Powerful fuel-injected engine, advanced suspension, lightweight chassis, renowned reliability.

Manual Value

Benefit To Owner:

Empowers owners to perform all levels of maintenance and repair, saving time and money, and ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Years Covered:

2005, 2006, 2007, 2008, 2009

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, fuel system, exhaust system, transmission, drivetrain

Chassis:

Frame, suspension (front and rear), steering, wheels, tires

Electrical:

Ignition system, charging system, lighting, starting system, battery, wiring diagrams

Brakes:

Hydraulic brake system (front and rear), brake components, bleeding procedures

Bodywork:

Body panels, fenders, plastics, seating

Controls:

Throttle, clutch, shifter, brake levers

Procedures Included

Maintenance:

Regular inspections, lubrication, filter replacement, fluid changes

Troubleshooting:

Diagnostic charts for common problems, symptom-based troubleshooting

Repair:

Engine overhaul, transmission repair, suspension rebuild, electrical component replacement

Disassembly Reassembly:

Step-by-step instructions for component removal and installation

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical values

Suspension Adjustment:

Detailed procedures for adjusting front and rear suspension settings (pre-load, rebound, compression).

Wheel Alignment:

Specifications and checks for wheel alignment and camber.

Carburetor Adjustment:

N/A (EFI model)

Fuel Injector Cleaning:

Procedures for cleaning and testing fuel injectors.

Engine Rebuilding:

Complete overhaul instructions, including piston, ring, valve, and camshaft replacement.

Transmission Rebuilding:

Detailed steps for gearbox disassembly, inspection, and reassembly.

Technical Depth

Depth:

Comprehensive: from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and component-level repairs.

Wiring Diagrams:

Includes comprehensive electrical system wiring diagrams with component identification.

📊 Manual Specifications

File Format

Format:

Searchable PDF

Print Quality

Quality:

High-resolution images and clear text, suitable for printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Single-cylinder, Liquid-cooled, DOHC, 4-valve

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Fueling:

Electronic Fuel Injection (EFI)

Ignition:

TCI (Transistor Controlled Ignition)

Performance

Horsepower Estimate:

Approx. 46-50 HP (dependent on specific model year tuning)

Torque Estimate:

Approx. 45-48 lb-ft

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane minimum (RON+MON)/2 = 87

Lubrication

Oil Type:

Yamalube 4G or equivalent, SAE 10W-40 API SG or higher

Cooling System

Coolant Type:

Yamaha's Yamalube Antifreeze or equivalent (50/50 mixture with distilled water)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with Reverse

Clutch Type:

Wet, multi-disc

Features

Drive Type:

2WD (Rear Wheel Drive)

Final Drive:

O-ring sealed chain drive

Specifications

Transmission Oil Type:

Yamalube Gear Oil 10W-40 or SAE 80 hypoid gear oil

Transmission Oil Capacity:

Approx. 0.80 L (0.85 US qt)

📐 Dimensions

Exterior

Length:

1,845 mm (72.6 in)

Width:

1,170 mm (46.1 in)

Height:

1,045 mm (41.1 in)

Wheelbase:

1,280 mm (50.4 in)

Ground Clearance:

259 mm (10.2 in)

Weights

Wet Weight:

Approx. 190 kg (419 lbs)

Fuel Capacity:

10.0 L (2.6 US gal)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet applicable ATV safety regulations for off-road use; rider training and protective gear are essential.

Active Features

Braking System:

Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear), high-performance calipers.

Parking Brake:

Mechanical parking brake system.

Passive Features

Frame Construction:

High-tensile steel, optimized for strength and weight distribution.

💡 Technology Features

Infotainment

Display Type:

Digital LCD multi-function display (speedometer, odometer, tripmeter, clock, etc.)

Driver Assistance

Efi System:

Advanced EFI system for optimized fuel delivery, throttle response, and altitude compensation.

Connectivity

Diagnostic Ports:

Diagnostic connectors for EFI system analysis using specific Yamaha diagnostic tools.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 100 hours or 6 months, whichever comes first (under normal use). Shorter intervals recommended for severe use.

Air Filter Cleaning:

Inspect and clean every 20 hours or monthly. Replace as needed.

Spark Plug Replacement:

Recommended every 200 hours or 12 months.

Valve Clearance Check:

Check every 200 hours or 12 months.

Fluid Specifications

Engine Oil Capacity:

2.20 L (2.32 US qt) with filter change, 2.00 L (2.11 US qt) without filter change

Coolant Capacity:

1.90 L (2.01 US qt)

Known Issues

Common Wear Items:

Front and rear brake pads, wheel bearings, chain and sprockets, tires, steering stem bearings.

Potential Problems:

While generally robust, early models might benefit from checking for specific EFI sensor calibration or exhaust system integrity if used heavily in wet or dusty conditions.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for innovation and performance in the ATV market, with the Raptor line being a flagship product.

Model Evolution

Raptor 700 Introduction:

The Raptor 700 was introduced in 2006 as a significant upgrade to the popular Raptor 660R, featuring a larger engine and fuel injection.

Predecessor:

Yamaha Raptor 660R

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Consistently praised for its powerful engine, capable chassis, and overall performance in off-road motorcycling publications.