Yamaha Raptor 700 2005-2009 Workshop Service Repair Manual

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Art.-Nr: 93159

Stichworte: 2005 2006 2007 2008 2009 ATV Powersports Raptor 700 Raptor Models Yamaha

Produktvarianten

Beschreibung

The Yamaha Raptor 700 is a high-performance sport ATV renowned for its robust engineering and versatility in demanding off-road environments. Introduced for the 2006 model year, this model builds upon esteemed off-road heritage, succeeding popular predecessors like the Warrior 350 and Raptor 660R. It features a powerful 686cc liquid-cooled engine, known for its torque and reliability, coupled with a lightweight steel frame and advanced long-travel suspension for exceptional handling and comfort. The Raptor 700, including its 700R variant and potential GYTR and Special Edition configurations, has been a benchmark in the sport ATV segment since its inception, praised for its power delivery, handling capabilities, and integration of technologies like fuel injection on later models. This workshop service and repair manual provides comprehensive guidance for the Raptor 700, covering model years 2005 through 2009. It details all essential maintenance procedures, including scheduled servicing, fluid changes, and component lubrication, alongside in-depth troubleshooting and repair instructions for every major system. From engine overhauls and drivetrain maintenance to chassis and electrical system diagnostics, this manual offers step-by-step guidance, technical specifications, and torque values. Designed for professional technicians, experienced mechanics, and dedicated enthusiasts, this English-language resource aims to ensure the optimal performance, reliability, and longevity of your Raptor 700.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 700

Model Variant:

700R (GYTR, Special Edition variants also likely covered)

Codes

Product Identifier:

Yamaha Raptor 700 Workshop Service Repair Manual PDF Download (2005-2009)

👋 Introduction

Market Position

Segment:

High-performance sport ATV

Category:

Utility/Recreational Sport ATV

Competitive Analysis

Key Competitors:

Honda TRX450R, Suzuki LT-R450, Kawasaki KFX700

Key Features

Engine Platform:

Utilizes Yamaha's well-regarded 686cc liquid-cooled, SOHC, four-valve, fuel-injected engine, shared with other Yamaha models, known for torque and reliability.

Chassis Design:

Lightweight and robust steel frame, advanced long-travel suspension for superior off-road capability and comfort.

Technology Integration:

Fuel injection system for improved throttle response and fuel efficiency, digital instrumentation.

📋 Manual Details

Coverage Areas

Years Covered:

2005, 2006, 2007, 2008, 2009

Regions Covered:

Global (standard Yamaha specifications)

Page Count

Estimated Page Count:

Likely 300-500+ pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, timing, carburetor/fuel injection, cooling system, lubrication

Drivetrain:

Transmission, clutch, differential, driveshafts, final drive

Chassis And Suspension:

Frame, front and rear suspension (A-arms, shocks, linkages), steering system, swingarm

Brakes:

Hydraulic brake system (front and rear calipers, master cylinders, lines, pads, rotors)

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, sensors, ECUs

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, carburetor (if applicable) or fuel injection system (throttle body, injectors, ECU control)

Cooling System:

Radiator, coolant, fan, water pump, hoses

Exhaust System:

Exhaust pipes, muffler, heat shields

Bodywork And Plastics:

Fenders, plastics, seat, handlebars, mounting hardware

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points, tire pressure checks

Troubleshooting:

Diagnostic procedures for common issues, error code interpretation (if applicable), symptom-based troubleshooting guides

Repair:

Step-by-step disassembly and reassembly instructions for all major components and systems

Rebuilds:

Complete engine, transmission, and suspension component rebuild procedures

Specifications And Measurements:

Torque specifications, clearances, tolerances, fluid capacities, electrical specifications

Wiring Diagrams:

Detailed electrical schematics for all systems

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.

Target Audience:

Professional technicians, experienced DIY mechanics, and dedicated enthusiasts.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, clear text and images; typically searchable.

Printable:

Yes, designed for printing individual sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, SOHC, 4-valve

Displacement:

686 cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Valve Train:

SOHC, 4 valves

Performance

Horsepower Estimate:

Approx. 46-50 HP (at crankshaft, depending on specific model year tuning)

Torque Estimate:

Approx. 43-45 lb-ft (at crankshaft)

Fuel System

Fuel Delivery:

Mikuni BSR42 (2005-2006), Electronic Fuel Injection (EFI) with 39mm throttle body (2007-2009)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Tank Capacity:

3.7 US gal / 14 L

Cooling System

Cooling Method:

Liquid-cooled

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (depending on ambient temperature)

Oil Capacity:

Approx. 2.0 L / 2.1 US qt (with filter change)

Ignition

Ignition System:

TCI (Transistor Controlled Ignition)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, wet multi-disc clutch

Optional

Transmission Options:

N/A (All Raptor 700 models feature the 5-speed manual)

Features

Reverse:

Final Drive:

O-ring sealed chain

Fluid Specifications

Gear Oil Type:

Yamalube Gear Oil or equivalent SAE 80W-90 GL-3

Fluid Capacities

Gear Oil Capacity:

Approx. 0.8 L / 0.85 US qt

📐 Dimensions

Exterior

Overall Length:

Approx. 70.2 inches (1785 mm)

Overall Width:

Approx. 45.5 inches (1155 mm)

Overall Height:

Approx. 43.7 inches (1110 mm)

Wheelbase:

Approx. 50.4 inches (1280 mm)

Ground Clearance:

Approx. 10.0 inches (255 mm)

Weights

Dry Weight:

Approx. 425 lbs (193 kg)

Suspension

Front Suspension Type:

Independent double wishbone with gas-charged shocks

Front Wheel Travel:

Approx. 9.1 inches (231 mm)

Rear Suspension Type:

Swingarm with adjustable Öhlins/fully adjustable shock

Rear Wheel Travel:

Approx. 10.1 inches (257 mm)

Wheels And Tires

Front Tire Size:

AT21x7-10

Rear Tire Size:

AT20x10-9

Wheel Bolt Pattern:

4x110mm (Front and Rear)

🛡️ Safety Features

Ratings

Atv Safety Classification:

Designed for recreational off-road use; operator training and safety gear are paramount.

Active Features

Braking System:

Hydraulic disc brakes front and rear; often featuring vented rotors.

Parking Brake:

Passive Features

Throttle Limiter:

Adjustable thumb throttle for controllable acceleration.

Operator Safety:

Emphasis on protective gear (helmet, goggles, gloves, boots, long sleeves/pants) and responsible riding.

💡 Technology Features

Infotainment

Dashboard:

Digital LCD multi-function display including speedometer, odometer, tripmeter, clock, and various indicator lights.

Driver Assistance

Efi Features:

On 2007+ models: Improved throttle response, consistent power delivery, easier starting, and better fuel efficiency compared to carburetor models.

Connectivity

Diagnostic Ports:

May feature diagnostic connectors for accessing engine data (primarily on EFI models).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 30 hours or 6 months (whichever comes first)

Oil Filter Replacement:

Every 60 hours or 12 months (whichever comes first), or with every oil change.

Air Filter Cleaning:

Every 15 hours or monthly; replace as needed.

Spark Plug Replacement:

Recommended at 200 hours or 2 years.

Valve Clearance Check:

Every 60 hours or 12 months.

Chain Lubrication Adjustment:

Every 15 hours or monthly; more frequently in dusty/muddy conditions.

Fluid Specifications

Coolant Type:

Yamaha Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Brake pads, bearings (wheel, steering stem, swingarm), drive chain and sprockets, tires.

Potential Failures:

Fuel pump issues (especially on early EFI models), water pump seal leaks, stator failures, premature wear of A-arm bushings under heavy use.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha has a long history of producing high-performance off-road vehicles, including a strong legacy in motocross and ATV racing.

Model Evolution

Predecessors:

Direct successor to the popular Yamaha Warrior 350 and Yamaha Blaster 200, and the previous generation Raptor 660R.

Launch Year:

The Raptor 700 platform was introduced for the 2006 model year, building upon the Raptor lineage.

Production

Manufacturing Location:

Likely manufactured in Japan and/or United States by Yamaha Motor Company.

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Consistently praised in ATV publications and by riders for its power, handling, and versatility in various off-road conditions. Often cited as a benchmark in the sport ATV segment.