Yamaha RD350 1984-1986 Service Repair Workshop Manual

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Art.-Nr: 57961

Stichworte: 1984 1985 1986 Marine Motorcycle RD350 Sterndrive Yamaha

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Beschreibung

This manual covers the Yamaha RD350 motorcycle, produced from 1984 to 1986. Known for its influential 2-stroke, parallel-twin engine and agile handling, the RD350 was a highly regarded performance motorcycle of its era, appealing to sportbike enthusiasts. Its historical significance is rooted in Yamaha's strong motorsport legacy, particularly in 2-stroke technology, making it a collectible and benchmark machine for its class. This model represents a significant update in the RD series, offering a potent combination of speed and responsive control. This comprehensive Service Repair Workshop Manual in English provides extensive coverage for all aspects of the Yamaha RD350. It details general information, routine maintenance, and specific procedures for the lubrication, cooling, transmission, fuel, steering, and electrical systems. Additionally, the manual includes in-depth troubleshooting guidance, technical specifications, and information on bodywork and chassis components. This resource is designed to empower owners and professional mechanics alike, enabling accurate diagnosis, maintenance, and repair to keep the RD350 in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

RD350

Years Covered:

1984, 1985, 1986

Engine Type:

2-stroke, parallel-twin

Codes

Model Codes:

Likely includes variations like 4L0, RD350LC II, depending on market

👋 Introduction

Market Position

Historical Significance:

The Yamaha RD350 was a highly influential performance motorcycle in its era, known for its potent 2-stroke engine and agile handling. It was a favorite among sportbike enthusiasts and racers.

Competitive Analysis

Competitors Era:

Competed against other performance-oriented 350cc class motorcycles from manufacturers like Suzuki (RG350), Kawasaki (KR250), and Honda (CB350F, later CB-1).

Key Features

Manual Value Proposition:

Provides factory-level repair and maintenance information, enabling owners and independent mechanics to perform all necessary servicing, diagnosis, and repairs accurately, saving significant costs compared to dealership services.

Vehicle Appeal:

Appeals to owners who value the performance and character of classic 2-stroke Japanese sportbikes and wish to maintain them in optimal condition.

📋 Manual Details

Coverage Areas

Manual Coverage Areas:

General Information, Routine Maintenance, Specifications, Periodic Checks and Adjustments, Lubrication, Cooling System, Transmission, Drive Chain, Sprockets, Engine Specifications, Engine Removal and Installation, Fuel System, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting, Wiring Diagram

Page Count

Estimated Page Count:

Detailed page count not specified, but extensive coverage implies hundreds of pages.

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain Systems:

Engine, Transmission, Fuel System, Lubrication System, Cooling System, Intake & Exhaust

Chassis Systems:

Steering System, Suspension (Shocks), Drive Chain and Sprockets, Wheels and Tires

Electrical Systems:

Ignition System, Lighting, Charging System, Wiring Diagrams

Bodywork And Miscellaneous:

Body Work, Frame, General Information

Procedures Included

Maintenance Procedures:

Routine Maintenance, Periodic Checks and Adjustments, Lubrication, Fluid Changes (coolant, oil), Filter Replacement (air, oil if applicable)

Repair Procedures:

Engine Rebuild/Overhaul, Transmission Service, Fuel System Repair (carburetor tuning), Electrical System Troubleshooting and Repair, Suspension and Steering Repair, Brake System Maintenance and Repair

Diagnostic Procedures:

Advanced Troubleshooting, Identifying and resolving common issues

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to in-depth engine and electrical diagnostics and repair. Includes step-by-step instructions, diagrams, and illustrations suitable for professional mechanics and skilled DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Yes, individual pages are printable.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

Software Requirements

Reader Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Air-cooled, 2-stroke, parallel-twin

Displacement:

347cc (approximate)

Bore X Stroke:

Refer to manual for precise specifications (e.g., ~49mm x 48mm for earlier models, check specifics for 84-86)

Performance

Horsepower:

Estimated 40-50 hp (market dependent, check manual for exact figures)

Torque:

Refer to manual for specific torque figures.

Fuel System

Carburetion:

Dual carburetors (likely Mikuni VM series, e.g., 26mm or 28mm)

Fuel Type:

Unleaded gasoline with 2-stroke oil pre-mix or injection system (check market specifics)

Lubrication

Lubrication System:

Autolube (automatic oil injection) or pre-mix (market dependent)

Engine Maintenance

Spark Plugs:

Refer to manual for specific plug type and gap (e.g., NGK BR9ES or similar)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmissions:

Features

Clutch Type:

Wet, multiple-disc

Fluid Requirements

Transmission Oil Type:

Refer to manual for specific viscosity (e.g., SAE 80W or 90W gear oil)

Gear Ratios

Gear Ratios:

Detailed gear ratios provided in the manual.

📐 Dimensions

Exterior

Overall Length:

Refer to manual for exact dimensions.

Overall Width:

Refer to manual for exact dimensions.

Seat Height:

Refer to manual for exact dimensions.

Weights

Dry Weight:

Approx. 150-160 kg (check manual for precise figures).

Fuel Tank Capacity:

Approx. 14-17 liters (check manual for precise figures).

🛡️ Safety Features

Ratings

Safety Standards:

Standard safety features for its era; no modern electronic safety systems. Manual covers brake system maintenance and adjustments.

Active Features

Braking System:

Front disc brake, Rear drum brake (or dual front discs on some variants).

Passive Features

Lighting:

Headlight, taillight, turn signals, brake light.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Classic motorcycle, no electronic infotainment features).

Driver Assistance

Driver Assistance Features:

N/A (Classic motorcycle, no electronic driver assistance features).

Connectivity

Connectivity Features:

N/A (Classic motorcycle, no electronic connectivity features).

Electrical Diagnostics

Ignition System:

CDI (Capacitor Discharge Ignition) or similar electronic ignition. Manual provides troubleshooting for ignition timing, coil testing, and sensor checks.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every few thousand miles or annually.

Spark Plug Replacement:

Refer to manual; typically every 3,000-6,000 miles.

Chain And Sprockets Maintenance:

Regular cleaning, lubrication, and adjustment as per manual recommendations.

Fluid Specifications

Coolant Type:

Ethylene glycol based coolant with distilled water (refer to manual for specific mixture ratio and type).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (verify with manual).

Known Issues

Common Wear Items:

Piston rings, cylinder wear, clutch plates, reed valves, electrical connections, carburetor jets/seals.

Performance Degradation:

Loss of power, poor fuel economy, smoking, or hard starting can indicate issues with the top end, ignition, or fuel system.

Tuning Considerations

Carburetor Tuning:

Critical for optimal 2-stroke performance; manual provides detailed procedures for jetting, idle speed, and mixture adjustment.

📚 Vehicle History

Brand Heritage

Yamaha Motorsport Legacy:

Yamaha has a rich history in motorcycle racing, particularly in 2-stroke technology, which heavily influenced the development of the RD series.

Model Evolution

Rd Series Development:

The RD350 evolved from earlier RD250 and RD400 models, incorporating advancements in chassis design, suspension, and engine tuning for improved performance and handling. The 1984-1986 models represent a significant update, often referred to as the RD350LC II or similar.

Production

Production Period:

The RD350LC was produced from the early 1980s through the mid-1980s. Specific production figures for these years are not readily available without specialized historical data.

Collectibility

Collectible Status:

Highly collectible among enthusiasts of classic Japanese performance motorcycles.

🏆 Awards & Recognition

Recognitions

Bike Magazine Reviews:

The RD350 was frequently lauded in motorcycle publications of its time for its performance and handling, often winning comparisions in its class.

Ratings

Enthusiast Appreciation:

Consistently rated highly by riders and considered a benchmark for 350cc performance motorcycles of the 1980s.