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Yamaha Rhino 700 Fi 2008 Workshop Service Repair Manual

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The 2008 Yamaha Rhino 700 Fi is a robust Side-by-Side (SxS) utility vehicle, celebrated for its powerful 686cc fuel-injected engine and independent suspension system, offering a blend of performance and...
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Yamaha Rhino 700 Fi 2008 Workshop Service Repair Manual
The 2008 Yamaha Rhino 700 Fi is a robust Side-by-Side (SxS) utility vehicle, celebrated for its powerful 686cc fuel-injected engine and independent suspension system, offering a blend of performance and comfort for both recreational and work-related tasks. Manufactured in the USA, this first-generation model (2004-2009) distinguished itself with a durable chassis and a focus on reliability, making it a competitive choice in the mid-2000s utility SxS market. Its key features, including the responsive EFI system and versatile 2WD/4WD drive modes with differential lock, underscore its design for tackling challenging terrain and demanding applications. This comprehensive workshop service repair manual provides detailed information for the 2008 Yamaha Rhino 700 Fi. It covers a wide array of systems, including the fuel, cooling, engine, clutch, lubrication, transmission, brakes, suspension, steering, frame, and electrical systems. The manual offers step-by-step repair procedures, troubleshooting guidance, diagnostic information, and technical specifications, all presented with in-depth detail suitable for both owners and professional technicians. Its purpose is to facilitate the proper maintenance, repair, and understanding of the vehicle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Rhino 700 Fi
Year:
2008
Vehicle Type:
Side-by-Side (SxS) / Utility Vehicle
Generation
Generation:
First Generation (2004-2009)
👋 Introduction
Market Position
Market Position:
The Yamaha Rhino 700 Fi was a leading recreational and utility side-by-side, known for its robust performance and versatility in off-road and work applications.
Competitive Analysis
Competitive Analysis:
Competed with similar utility-focused SxS vehicles from manufacturers like Polaris (Ranger) and Arctic Cat (Prowler) in the mid-2000s, offering a strong combination of power and reliability.
Key Features
Key Features:
Fuel-injected engine for improved throttle response and efficiency, independent suspension for comfortable ride, durable chassis, and a focus on utility and recreational capabilities.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive coverage for all styles and components of the 2008 Yamaha Rhino 700 Fi.
Page Count
Page Count:
Hundreds of pages (exact number not specified, but described as complete).
Manual Type
Manual Type:
Workshop Service Repair Manual (Official Factory Service Manual)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Procedures Included
Procedures Included:
Step-by-step repair procedures based on complete disassembly, troubleshooting, diagnostics, maintenance, and repair of all covered systems. Includes detailed substeps, notes, cautions, and warnings.
Technical Depth
Technical Depth:
In-depth, professional quality coverage suitable for both do-it-yourselfers and experienced mechanics. Detailed illustrations, drawings, and photos guide through procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable without restriction, allowing for full or partial printing.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
Software Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, liquid-cooled, parallel-twin
Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm (estimated, typical for this engine family)
Compression Ratio:
9.2:1 (estimated, typical for this engine family)
Performance
Horsepower:
Approx. 45-50 HP (estimated, actual figures vary by region and tuning)
Torque:
Approx. 40-45 lb-ft (estimated, actual figures vary by region and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with Wet centrifugal clutch
Drive Modes:
2WD/4WD with differential lock
Features
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Fluid Specifications
Transmission Fluid Type:
Yamaha's recommended high-performance, shear-stable lubricant for wet clutches (e.g., Yamalube 4T 10W-40 or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 105.1 inches (2670 mm)
Width:
Approx. 54.1 inches (1375 mm)
Height:
Approx. 72.0 inches (1829 mm)
Weights
Dry Weight:
Approx. 1047 lbs (475 kg)
Ground Clearance:
Approx. 11.4 inches (290 mm)
Cargo
Cargo Bed Capacity:
Approx. 200 lbs (91 kg)
Towing
Towing Capacity:
Approx. 1375 lbs (625 kg)
Wheels
Wheelbase:
Approx. 75.8 inches (1925 mm)
Tire Size Front:
AT25x8-12
Tire Size Rear:
AT25x10-12
Wheel Bolt Pattern:
4/110
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (As a recreational/utility vehicle, typically not subjected to automotive crash test ratings.)
Active Features
Active Features:
Engine braking, 4WD with differential lock for enhanced traction.
Passive Features
Passive Features:
ROPS (Roll-Over Protective Structure), seat belts, high-backed seats.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation, no integrated infotainment system typical of modern vehicles.
Driver Assistance
Driver Assistance:
N/A (No electronic driver assistance features).
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first (refer to manual for exact specifications).
Air Filter Cleaning:
Inspect every 50 hours, clean/replace as needed.
Spark Plug Replacement:
Inspect every 100 hours, replace as needed.
Cv Belt Inspection:
Inspect every 50 hours, check for wear and damage.
Fluid Specifications
Engine Oil Type:
Yamalube 4T 10W-40 or equivalent API SG, JASO Certified.
Engine Oil Capacity:
Approx. 1.77 US qt (1.68 L) (with filter change).
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with demineralized water (50/50 mix).
Coolant Capacity:
Approx. 1.80 L (1.90 US qt).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Known Issues:
Some early models experienced issues with heat management, CV joint wear, and occasional electrical component failures. The fuel-injected 700 Fi generally improved reliability over earlier carbureted models.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long history of producing reliable and performance-oriented powersports vehicles, including motorcycles, ATVs, and eventually side-by-sides.
Model Evolution
Model Evolution:
The Rhino line was Yamaha's entry into the SxS market, initially introduced in 2004. The 700 Fi model, introduced in 2007, represented a significant upgrade with fuel injection and a larger engine compared to earlier models.
Production
Production Years:
2004-2009 (Rhino model), 2007-2009 (Rhino 700 Fi)
Manufacturing Location:
USA
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards are not readily documented, the Yamaha Rhino was generally well-regarded in the utility SxS market for its performance and durability upon its release.
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