Yamaha SZR660 SZR 600 1995-2002 Workshop Service Repair Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

The SZR660 / SZR 600, produced between 1995 and 2002, is a sportbike renowned for its agile handling and performance. Built upon a legacy of engineering excellence, this model offered...

16 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 66159

Stichworte: 1995 1996 1997 1998 1999 2000 2001 2002 Motorcycle Motorcycles SZR 600 SZR Models SZR660 Yamaha

Produktvarianten

Beschreibung

The SZR660 / SZR 600, produced between 1995 and 2002, is a sportbike renowned for its agile handling and performance. Built upon a legacy of engineering excellence, this model offered a compelling blend of sporty aesthetics and dynamic riding capabilities, making it a popular choice for enthusiasts seeking a spirited riding experience. Its design emphasized a balance of power and control, characteristic of a commitment to quality and rider engagement in the mid-weight sportbike segment. This comprehensive Workshop Service Repair Manual provides in-depth guidance for maintaining and repairing the SZR660 / SZR 600. It covers a vast array of systems, including detailed procedures for engine mechanical and electrical components, fuel and brake systems, suspension, and bodywork. The manual offers step-by-step instructions, troubleshooting advice, and technical specifications, ensuring that owners and technicians have the necessary information to keep this motorcycle in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

SZR660 / SZR 600

Model Variant:

SZR660 / SZR 600

Generation

Production Years:

1995-2002

Codes

Chassis Code:

Not explicitly stated, but likely a specific Yamaha designation for this model line.

Engine Code:

Likely a Yamaha designation for the 599cc engine used.

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics alike.

Value Proposition:

Inexpensive way to keep your vehicle working properly.

Competitive Analysis

Competitor Manuals:

This manual serves as a direct replacement for dealership-issued service manuals, offering similar technical depth.

Key Features

Searchability:

Easy to use numbered table of contents for fast information retrieval.

Navigation:

Numbered instructions and bold figure numbers for clear procedural guidance.

Documentation Quality:

Factory-level repair and service information.

📋 Manual Details

Coverage Areas

Motorcycle Type:

Sportbike/Naked Sportbike

Primary Regions Covered:

Global (assumed based on standard Yamaha model distribution)

Page Count

Estimated Page Count:

Estimated 400-600 pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, assembly, inspection, and repair of engine components.

Engine Electrical:

Ignition system, charging system, starting system, lighting, instrumentation, wiring diagrams.

Emission Control System:

Components and troubleshooting related to emissions regulations.

Fuel System:

Carburetor(s) or fuel injection system, fuel pump, fuel lines, fuel tank inspection and repair.

Suspension System:

Front forks (telescopic), rear shock absorber, linkage (if applicable), adjustment and repair.

Clutch System:

Clutch operation, adjustment, replacement of friction plates and springs.

Manual Transaxle System:

Gearbox operation, inspection, repair, and maintenance of shift mechanism.

Automatic Transaxle System:

Not applicable for this model; it is a manual transmission.

Driveshaft And Axle:

Chain drive maintenance, sprocket replacement, rear wheel bearing inspection.

Steering System:

Handlebar, steering stem, head bearings inspection and adjustment.

Brake System:

Front and rear disc brake systems, hydraulic lines, master cylinders, calipers, pad replacement, bleeding.

Body Interior And Exterior:

Fairings, body panels, seat, fuel tank, fenders, mounting and removal.

Body Electrical System:

Headlight, taillight, turn signals, horn, starter button, switchgear, wiring harness troubleshooting.

Restraint System:

Refers to rider positioning and potential safety considerations, not automotive restraint systems.

Procedures Included

Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common performance issues, electrical faults, and mechanical failures.

Repair:

Step-by-step instructions for component replacement and major overhauls.

Diagnostics:

Detailed guidance on identifying and resolving problems.

Electrical Service:

Specific procedures for diagnosing and repairing electrical system faults with wiring diagrams.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic routine maintenance to complete engine and chassis rebuilds.

Detail Level:

Detailed substeps, notes, cautions, and warnings for critical information.

Visual Aids:

Detailed illustrations, diagrams, and photographs guiding each procedure.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Fully Printable

Zoom Capabilities:

YES (Zoom IN/OUT)

Binding Type

Binding Type:

Digital Download (Printable PDF)

Paper Type

Paper Type:

Not Applicable (Digital Format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, DOHC, 5-valve, parallel-twin (assumed based on typical Yamaha 600cc sportbike engines of the era)

Displacement:

599cc (as indicated by model name)

Performance

Horsepower:

Approx. 60-70 HP (typical for this class and era, specific figures require manual verification)

Torque:

Approx. 40-45 lb-ft (typical for this class and era, specific figures require manual verification)

Fuel System

Fuel Delivery:

Likely Carbureted (Mikuni, possibly CV type) - Manual will specify.

Fuel Type:

Unleaded gasoline (Octane rating specified in manual)

Ignition System

Ignition Type:

Electronic ignition (CDI or TCI)

🔧 Transmission

Standard

Transmission Type:

Constant-mesh, 6-speed sequential

Optional

Optional Transmission:

N/A (motorcycle)

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Varies by specific market model (refer to manual for exact dimensions)

Width:

Varies by specific market model (refer to manual for exact dimensions)

Height:

Varies by specific market model (refer to manual for exact dimensions)

Weights

Dry Weight:

Approx. 170-180 kg (dry, refer to manual for exact specification)

Wet Weight:

Approx. 185-195 kg (wet, refer to manual for exact specification)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is assessed through individual component performance and design rather than crash test ratings like cars).

Active Features

Braking System:

Dual front disc brakes, single rear disc brake. ABS was not commonly available on this class of sportbike in this era.

Lighting:

Halogen headlight, LED or incandescent taillight and turn signals.

💡 Technology Features

Infotainment

Instrument Panel:

Analog tachometer, speedometer, odometer, trip meter, coolant temperature gauge, neutral indicator, oil pressure warning light, turn signal indicators.

Driver Assistance

Driver Assistance Systems:

N/A (Motorcycle - focus is on rider control and mechanical systems).

Connectivity

Connectivity Features:

N/A (No modern connectivity features like Bluetooth or USB ports on models of this era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 4,000-6,000 km or 6 months, refer to manual for exact Yamaha recommendation.

Valve Clearance Check:

Usually around 10,000-20,000 km intervals, specific requirement in manual.

Fluid Specifications

Engine Oil Type:

Yamalube 4-stroke motorcycle oil (e.g., SAE 10W-40 or 20W-50, API SG or higher). Specific grade in manual.

Coolant Type:

Yamaha All-Weather Coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water). Specified in manual.

Brake Fluid Type:

DOT 4 high-performance hydraulic brake fluid. Specified in manual.

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, chain and sprockets, spark plugs, battery.

Potential Issues:

Carburetor synchronization drift, aging electrical connectors, fork seal leaks (typical for bikes of this age).

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha has a long and storied history in motorcycle manufacturing, known for performance, innovation, and reliability across various disciplines.

Model Evolution

Szr Series Context:

The SZR series was Yamaha's entry into the mid-weight sportbike segment, often featuring modern styling and performance for its time.

Production

Manufacturing Location:

Likely Japan or other Yamaha global manufacturing facilities (specific location not detailed in product info).

🏆 Awards & Recognition

Recognitions

Historical Recognition:

While specific awards for the SZR660/600 are not detailed here, Yamaha models from this era were generally well-regarded for their performance and handling in their respective classes.