Yamaha T135 Workshop Service Repair Manual

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This manual covers the Yamaha T135, including the T135SE and T135S variants, from its early to mid-generation production. As a sport-oriented underbone motorcycle, the T135 is powered by a 134...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 133451

Stichworte: Motorcycle Motorcycles T135 Yamaha

Produktvarianten

Beschreibung

This manual covers the Yamaha T135, including the T135SE and T135S variants, from its early to mid-generation production. As a sport-oriented underbone motorcycle, the T135 is powered by a 134 cc 4-stroke, SOHC, 4-valve engine, delivering approximately 10-12 HP and known for its agile handling and sporty appeal. Its robust engineering quality and reliability have made it a popular choice in Asian markets, offering a compelling balance of performance and affordability. The T135 features a steel backbone frame, disc brakes on the front and drum or disc brakes on the rear, and a 4-speed transmission with chain drive. This comprehensive workshop service and repair manual provides detailed guidance for owners, mechanics, and technicians. It encompasses all aspects of maintenance, troubleshooting, and repair, including in-depth coverage of the engine systems, fuel system, chassis, and electrical system. You will find step-by-step instructions for component disassembly, assembly, and rebuilds, alongside systematic diagnostic procedures for common issues. The manual also includes essential maintenance schedules, fluid specifications, and technical data, presented in an easily searchable and printable format, ensuring you can efficiently maintain and repair your Yamaha T135.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Model Variants Covered:

T135SE, T135S

Engine Displacement:

134 cc

Engine Type:

4-stroke, SOHC, 4-valve

Generation

Model Generation Coverage:

Early to Mid-Generation T135 Models

👋 Introduction

Market Position

Vehicle Segment:

Underbone Motorcycle / Moped

Target Audience:

Enthusiasts, DIY mechanics, and owners seeking to maintain and repair their Yamaha T135.

Competitive Analysis

Competitors Manuals:

Provides equivalent technical depth to factory service manuals from Honda (Supra X 125), Kawasaki (ZX-130), Suzuki (Smash).

Key Features

Manual Benefits:

Enables self-sufficiency in maintenance and repairs, potentially saving costs. Facilitates understanding of vehicle systems.

Searchability:

Quickly locate information via search functionality within the PDF.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive Workshop Service and Repair

Page Count

Estimated Page Count:

300-500 Pages (estimated based on typical workshop manuals for this category)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility

Operating System Compatibility:

Windows, macOS

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, tuning, lubrication, cooling, and internal component inspection.

Fuel System:

Carburetor operation, adjustment, cleaning, and troubleshooting. Fuel line and tank inspection.

Chassis Systems:

Frame inspection, suspension (front and rear), steering system, wheel alignment, and general chassis components.

Electrical System:

Wiring diagrams, ignition system, lighting, charging system, starter system, fuses, and battery.

Cooling System:

Coolant flow, radiator, thermostat, and related components (if applicable to specific T135 variants covered).

Procedures Included

Maintenance Procedures:

Periodic checks, lubrication, filter replacements, spark plug service, chain adjustment, brake adjustments.

Troubleshooting Procedures:

Systematic diagnosis of common problems, fault finding, and corrective actions.

Repair Procedures:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics for engine performance, electrical faults, and mechanical issues.

Rebuild Instructions:

Comprehensive rebuild procedures for major components like the engine.

📊 Manual Specifications

File Format

PDF Quality:

Searchable text, high-resolution diagrams and images.

Print Quality

Printable:

Printable pages for workshop use.

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely variations of the 5D0 or 4S3 engine family (specific code may vary by region and sub-model)

Bore X Stroke:

54.0 mm x 58.7 mm (typical for this displacement and configuration)

Compression Ratio:

Approximately 10.0:1 to 10.5:1 (typical for this engine type)

Performance

Horsepower Output:

Approximately 10-12 HP @ 8000-8500 RPM (estimated, specific to model variant and tuning)

Torque Output:

Approximately 10-11 Nm @ 6000-6500 RPM (estimated)

Fuel System

Carburetor Type:

Mikuni VM24 (typical for this model)

Fuel Requirement:

Unleaded gasoline, Octane Rating 91 or higher recommended.

Cooling System

Cooling Method:

Air-cooled (standard for most T135 variants, some may have oil-cooling assist).

🔧 Transmission

Standard

Transmission Type:

4-speed rotary or constant mesh with wet multi-plate clutch

Optional

Automatic Transmission Availability:

N/A (Typically manual clutch operation)

Features

Final Drive:

Chain drive

Clutch Fluid Type:

Motorcycle-specific SAE 10W-30 API SE or higher (refer to manual for exact spec)

📐 Dimensions

Exterior

Overall Length:

Approximately 1900-1950 mm (model dependent)

Overall Width:

Approximately 700-730 mm (model dependent)

Overall Height:

Approximately 1050-1080 mm (model dependent)

Weights

Curb Weight:

Approximately 100-105 kg (model dependent)

Fuel Tank Capacity:

Approximately 4.0 - 4.5 Liters

Oil Capacity:

Approximately 0.9 - 1.0 Liters (with filter change)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is primarily assessed through design and component reliability, not standardized crash tests as for cars).

Active Features

Braking System Front:

Disc brake (Hydraulic, typically single caliper)

Braking System Rear:

Drum brake (typical) or Disc brake (on some higher variants)

Lighting System:

Halogen headlamp, LED tail lamp (variant dependent), turn signals.

Passive Features

Frame Construction:

Steel backbone frame for rigidity and rider safety.

💡 Technology Features

Infotainment

Dashboard Features:

Analog speedometer, odometer, fuel gauge (on some models), indicator lights.

Driver Assistance

ABS Availability:

N/A (ABS was not a standard or common option on most T135 models).

Connectivity

Bluetooth Connectivity:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km or 3 months, whichever comes first.

Spark Plug Replacement:

Every 6,000 km or 6 months (recommend inspecting and cleaning more frequently).

Air Filter Cleaning:

Every 3,000 km or 3 months, replace as needed.

Chain Lubrication Adjustment:

Every 1,000 km or monthly.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Brake Fluid Type:

DOT 3 or DOT 4 (for hydraulic disc brakes).

Known Issues

Common Wear Items:

Clutch plates, sprockets and chain, brake pads, front fork seals (due to road conditions).

Carburetor Tuning Drift:

Carburetors may require occasional tuning adjustments due to atmospheric changes or wear.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha Motor Company is renowned for its innovation in motorcycles, musical instruments, and marine products, with a long history of performance and reliability in motorsports.

Model Evolution

T135 Introduction:

Introduced as a sport-oriented underbone to compete in the 130-150cc segment, emphasizing performance and agile handling.

Production

Manufacturing Location:

Primarily manufactured in Southeast Asia (e.g., Indonesia, Malaysia, Thailand).

🏆 Awards & Recognition

Recognitions

Model Popularity:

Highly popular in Asian markets for its balance of performance, fuel economy, and affordability. Often recognized for its sporty appeal within the underbone segment.