Yamaha T135 T 135 T135S T135SE 2005 Factory Service Repair Manual
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The T135, available in variants T135S and T135SE, is an underbone motorcycle first produced in 2005. This model is recognized for its balance of performance, reliability, and fuel economy, making...
The T135, available in variants T135S and T135SE, is an underbone motorcycle first produced in 2005. This model is recognized for its balance of performance, reliability, and fuel economy, making it a practical choice for daily commuting and utility, particularly in Southeast Asian markets. Powered by a 134cc, air-cooled, 4-stroke engine with a 4-speed transmission, the T135 offers approximately 11.4 HP and is known for its robust engineering and cost-effectiveness, positioning it as a strong contender against competitors like the Honda Wave and Suzuki Smash series.
This comprehensive service and repair manual provides detailed, step-by-step instructions for the maintenance and repair of the T135. It covers essential areas including engine overhaul, cooling, fuel, and drive train systems, as well as chassis components, suspension, brakes, and the complete electrical system, complete with wiring diagrams. The manual also includes periodic maintenance schedules, troubleshooting guides for common issues, and specific technical data such as torque values and fluid specifications, empowering owners and technicians to ensure optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Model Variant:
T135S, T135SE
Model Year:
2005
Vehicle Type:
Underbone Motorcycle
Codes
Chassis Code:
T135 / T135S / T135SE
👋 Introduction
Market Position
Vehicle Segment:
Entry-level to mid-range underbone motorcycle, popular in Southeast Asian markets for its fuel efficiency and practicality.
Offers a balance of performance, reliability, and fuel economy, making it an ideal choice for daily commuting and light utility.
Manual Benefit
User Advantage:
Empowers owners and technicians with the knowledge to perform maintenance and repairs efficiently, saving costs and ensuring optimal vehicle performance.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive Service and Repair Manual
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for this type of manual, specific count not provided in product info)
Manual Type
Manual Classification:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cooling system, carburetors, fuel system, fuel injection system (if applicable to specific variants), drive train
Engine rebuilds, carburetor tuning, fuel system repairs, electrical component replacement, brake system servicing
Troubleshooting:
Diagnostic guides for common problems, fault finding procedures
Technical Depth
Depth Of Information:
Detailed step-by-step instructions, specifications, torque values, diagrams, and schematics for comprehensive repair and maintenance.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, allowing for easy navigation and printing.
Print Quality
Printable:
Yes
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Format:
N/A (Digital)
Compatibility
Operating Systems:
Compatible with WINDOWS and MAC operating systems.
Requirements
Software Requirements:
Requires Adobe PDF Reader for viewing and interaction.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, air-cooled
Displacement:
134cc
Bore X Stroke:
54.0 mm x 58.7 mm
Compression Ratio:
9.3:1 (typical)
Performance
Horsepower:
Approx. 11.4 HP @ 7500 RPM (specifications may vary slightly by market/variant)
Torque:
Approx. 11.6 Nm @ 5500 RPM (specifications may vary slightly by market/variant)
Fuel System
Fuel Delivery System:
Carburetor (e.g., Mikuni BS26 or similar), Fuel Injection (on some later SE models or variants not explicitly detailed)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 4.0 Liters
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Lubrication System:
Wet sump
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 4-speed rotary
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain Drive
📐 Dimensions
Exterior
Length:
Approx. 1905 mm
Width:
Approx. 705 mm
Height:
Approx. 1045 mm
Wheelbase:
Approx. 1240 mm
Weights
Dry Weight:
Approx. 96 kg
Wet Weight:
Approx. 99 kg (with oil and full fuel tank)
Wheels Tires
Front Tire Size:
70/90-17M/C 38P (Tubeless)
Rear Tire Size:
80/90-17M/C 44P (Tubeless)
Wheel Type:
Cast Aluminum Alloy (common on SE variants, Spoked on standard)
🛡️ Safety Features
Active Features
Braking System Front:
Disc Brake
Braking System Rear:
Drum Brake (typically)
Passive Features
Lighting System:
Halogen headlight, LED taillight (on some variants)
💡 Technology Features
Infotainment
Dashboard Design:
Analog speedometer, odometer, fuel gauge, and indicator lights. Some models may feature digital elements.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) is generally not a standard feature on this model from 2005.
Connectivity
Connectivity Features:
Not applicable for this motorcycle model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 3 months (refer to manual for precise intervals and oil type)
Air Filter Cleaning:
Every 6,000 km or as needed based on operating conditions
Spark Plug Replacement:
Every 10,000 km (typical, consult manual for specific plug type and gap)
Fluid Specifications
Engine Oil Type:
Yamaha Genuine Oil 10W-40 API SG or higher (refer to manual for exact specification and capacity)
Brake Fluid Type:
DOT 3 or DOT 4 (for disc brake models, refer to manual)
Known Issues
Common Wear Items:
Clutch plates, spark plugs, brake pads, chain and sprockets, carburetor jets (prone to clogging if fuel quality is poor).
Troubleshooting Tips
Carburetor Performance:
Lean running symptoms, poor acceleration, or backfiring can indicate a clogged jet or incorrect mixture adjustment.
Electrical Issues:
Battery health, connections, and fuse integrity are critical for starting and charging system performance.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, established in 1955, has a rich history in motorcycle manufacturing known for innovation, performance, and reliability.
Model Evolution
T135 Introduction:
The T135 platform was introduced to cater to the growing demand for practical and fuel-efficient underbone motorcycles in emerging markets, succeeding earlier models.
Production
Manufacturing Location:
Primarily manufactured in Southeast Asian countries (e.g., Indonesia, Malaysia, Thailand) for regional markets.
🏆 Awards & Recognition
Recognitions
Market Popularity:
Consistently ranks as a popular choice in its segment due to its reliability and cost-effectiveness.
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