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Yamaha T135 T135S T135SE 2005-2009 Workshop Manual

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This workshop manual covers the T135, T135S, and T135SE models produced between 2005 and 2009. Renowned for its sporty design and performance, the T135 is powered by a liquid-cooled, 4-stroke,...
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Art.-Nr: 123517
Yamaha T135 T135S T135SE 2005-2009 Workshop Manual
This workshop manual covers the T135, T135S, and T135SE models produced between 2005 and 2009. Renowned for its sporty design and performance, the T135 is powered by a liquid-cooled, 4-stroke, SOHC 135cc engine, offering a blend of power and reliability that made it a popular choice in its segment. Its underbone frame construction and capable braking systems, including disc brakes on both front and rear, contribute to its agile handling and overall performance. The T135 represents a significant offering from a leader in powersports manufacturing, known for its engineering quality and innovative approach. This comprehensive service repair workshop manual provides detailed information essential for the maintenance, diagnosis, and repair of all T135 variants from 2005-2009. It covers a wide array of systems, including engine mechanicals, fuel and emissions, drivetrain, steering, suspension, brakes, bodywork, and electrical systems. The manual includes routine maintenance procedures, tune-up specifications, troubleshooting guides, detailed repair and rebuild instructions, component removal and installation steps, and technical adjustments. It also provides critical tightening torque specifications, timing mark alignments, and information on special tools, making it an invaluable resource for owners, DIY mechanics, and professional technicians alike.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Model Variant:
T135S, T135SE
Product Type:
Workshop Manual
Generation
Generation Identifier:
First Generation (2005-2009)
Codes
Chassis Code:
T135
👋 Introduction
Market Position
Target Audience:
Yamaha T135 owners, DIY mechanics, independent repair shops, and enthusiasts seeking in-depth repair and maintenance knowledge.
Competitive Analysis
Value Proposition:
Offers substantial cost savings compared to dealership labor rates by enabling self-servicing and repairs. Provides dealer-level technical information.
Key Features
Ease Of Use:
Easy layout format, accessible via email, simple to navigate for users familiar with basic computer operations.
Delivery:
Instant digital delivery upon payment, eliminating shipping delays and enabling immediate use ('Fix It Today').
📋 Manual Details
Coverage Areas
Models Covered:
All Yamaha T135, T135S, T135SE models
Years Covered:
2005, 2006, 2007, 2008, 2009
Engine Types Covered:
All engine types for the specified models and years
Page Count
Estimated Page Count:
Comprehensive (specific count not provided, implies extensive detail)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by description and target market)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Removal/Installation, Engine Block, Cylinder Head/Valve Train, Engine Lubrication, Valve Timing Procedures, Chain & Gear Replacement, Tensioner Adjustments, Timing Marks, General Engine Repair
Fuel And Emissions:
Fuel and Emissions Systems, Exhaust, Emissions Control
Cooling And Heating:
Cooling System, Heating System
Drivetrain:
Transaxle, Clutch, Manual Transmission, Differential, Driveshaft
Steering And Suspension:
Steering System, Suspension System
Brakes:
Brake System (including ABS if applicable)
Body And Chassis:
Bodywork, General Removal & Installation Instructions
Electrical And Lighting:
Electrical Systems, Wiring Diagrams, Ignition System, Supplemental Restraint System (SRS)
Climate Control:
Heater and Air Conditioning, Automatic Climate Control
Procedures Included
Maintenance:
Routine Maintenance, Tune-up Procedures
Diagnostics And Troubleshooting:
Detailed repair procedures for all covered systems, troubleshooting guides (implied by comprehensive nature)
Repair And Rebuild:
Complete engine rebuilds, transmission overhaul, brake system repairs, electrical component replacement, etc.
Installation And Removal:
Component removal and installation for all major systems
Technical Adjustments:
Tensioner Adjustments, Tensioner Release & Reset Methods, Valve Timing Instructions
Technical Depth
Depth Of Information:
Highly detailed, covering all repair procedures with specific instructions, suitable for DIY mechanics and professional technicians.
Special Tools:
Includes information on necessary special tools for specific procedures.
Tightening Torques:
Provides crucial tightening torque specifications for all fasteners.
Timing Marks And Routing:
Detailed instructions on timing mark alignment and chain/gear routing for valve timing.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick access to specific information.
Compatibility:
Compatible with any PC/MAC computer running Microsoft Windows (XP, NT, 2000, Vista, 7, etc.) and potentially other operating systems that support PDF readers.
Print Quality
Printability:
Designed to be printable, allowing users to have a physical copy for use in a workshop environment.
Binding Type
Binding:
N/A (Digital Download - PDF format)
Paper Type
Paper Quality:
N/A (Digital Download - PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Yamaha 135cc Liquid-Cooled, 4-Stroke, SOHC
Displacement:
Approximately 134.9 cc (specific variations may exist)
Bore X Stroke:
Typically around 54.0 mm x 58.7 mm (specific values to be found in manual)
Compression Ratio:
Typically around 11.0:1 or 11.5:1 (specific values to be found in manual)
Power Output:
Estimated around 11-12 HP (specific figures for each model/year to be found in manual)
Torque Output:
Estimated around 10-11 Nm (specific figures for each model/year to be found in manual)
Performance
Top Speed:
Varies by model and rider, but generally capable of highway speeds (manual will provide performance data).
Fuel System
Fuel Delivery:
Carburetor or Fuel Injection (depending on specific T135 variant - manual covers all).
Fuel Type:
Unleaded gasoline (specific octane rating in manual).
Fuel Capacity:
Typically around 4.5 - 5.5 Liters (specific capacity in manual).
🔧 Transmission
Standard
Transmission Type:
Automatic Clutch, Manual Shift (4-speed or 5-speed, depending on model variant).
Features
Clutch Operation:
Centrifugal Automatic Clutch.
Gear Selection:
Rotary or Sequential shift pattern (specifics in manual).
📐 Dimensions
Exterior
Length:
Approx. 1900-1950 mm (specifics in manual).
Width:
Approx. 700-750 mm (specifics in manual).
Height:
Approx. 1000-1050 mm (specifics in manual).
Weights
Curb Weight:
Approx. 100-105 kg (specifics in manual).
Gross Vehicle Weight Rating:
To be specified in the manual.
Load Capacity:
To be specified in the manual.
🛡️ Safety Features
Passive Features
Frame Construction:
Underbone Frame (specific materials and design in manual).
Lighting:
Halogen Headlight, LED Tail Light (specific bulb types in manual).
Brakes:
Front: Disc Brake; Rear: Disc Brake (specific caliper types and piston counts in manual).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, fuel gauge, gear position indicator (specifics vary by model, detailed in manual).
Driver Assistance
ABS:
Available on some T135SE variants (covered in manual).
Connectivity
Lighting System:
12V DC electrical system for lighting and ignition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-4,000 km or 6 months (specific interval in manual, including oil type).
Spark Plug Replacement:
Every 6,000-8,000 km (specific interval and plug type in manual).
Air Filter Cleaning/Replacement:
Clean every 3,000 km, replace every 12,000 km (specifics in manual).
Fluid Specifications
Engine Oil Type:
Yamalube or equivalent SAE 10W-40 API SG or higher (specifics and capacity in manual).
Coolant Type:
Yamaha Super Coolant or equivalent 50/50 mix of ethylene glycol and distilled water (specifics and capacity in manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (specifics and replacement interval in manual).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, suspension components due to typical usage patterns for underbone bikes.
Potential Issues:
Overheating if cooling system is neglected, potential for clutch slippage if not maintained properly (manual provides solutions).
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a globally recognized leader in motorcycle and powersports manufacturing.
Model Evolution
Positioning:
The T135, also known as the Yamaha Jupiter MX (Indonesia) or Sniper (Philippines), was designed as a sporty and performance-oriented underbone motorcycle.
Key Innovations:
Featured a liquid-cooled engine for improved performance and reliability, a design that set it apart from many air-cooled competitors in its segment.
Production
Manufacturing Locations:
Primarily manufactured in Southeast Asian countries like Indonesia and the Philippines.
🏆 Awards & Recognition
Recognitions
Market Reception:
Highly popular in its target markets for its sporty design, performance, and reliability, often winning comparison tests against competitors.
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