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Yamaha VINO 50 XC50 Service- und Reparaturhandbuch 2006-2009

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 50 Model Code: XC50 Production Years Covered: 2006, 2007, 2008, 2009 Generation Generation Code: XC50 (2nd Generation) Codes Chassis Code Variant: XC50...
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Yamaha VINO 50 XC50 Service- und Reparaturhandbuch 2006-2009
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 50
Model Code:
XC50
Production Years Covered:
2006, 2007, 2008, 2009
Generation
Generation Code:
XC50 (2nd Generation)
Codes
Chassis Code Variant:
XC50
👋 Introduction
Market Position
Segment:
Lightweight Scooter / Moped
Target Audience:
Commuters, urban riders, individuals seeking economical and convenient transportation.
Competitive Analysis
Key Competitors:
Honda Dio, Suzuki Address, Kymco Agility, various other 50cc scooters.
Competitive Advantage:
Yamaha's reputation for reliability, distinctive retro styling, and efficient urban performance.
Key Features
Design Philosophy:
Retro-styled, compact, lightweight, user-friendly.
User Experience:
Easy to operate, maneuverable in urban environments, low running costs.
📋 Manual Details
Coverage Areas
Diagnostic Troubleshooting:
Comprehensive
Maintenance Procedures:
All Routine & Preventative
Repair Procedures:
Complete A-Z
Model Variants:
All Models
Page Count
Estimated Pages:
Likely 300-600+ (typical for comprehensive workshop manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, common for modern manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top End, Bottom End, Valve Train, Lubrication System, Cooling System
Fuel System:
Carburetor, Fuel Lines, Air Filter, Fuel Pump (if applicable)
Ignition System:
CDI Unit, Spark Plug, Ignition Coil, Wiring
Exhaust System:
Muffler, Exhaust Pipe, Heat Shields
Transmission Drivetrain:
CVT System, Drive Belt, Drive Pulley, Driven Pulley, Reduction Gearbox
Chassis Frame:
Frame Inspection, Welding, Straightening
Suspension Front:
Telescopic Forks, Steering System, Bearings
Suspension Rear:
Shock Absorber, Swingarm, Bushings
Brakes Front:
Brake Lever, Caliper, Brake Pads, Brake Disc/Drum, Brake Lines
Brakes Rear:
Brake Lever, Drum Brake Assembly, Brake Shoes, Brake Cables
Wheels Tires:
Wheel Removal/Installation, Tire Mounting/Balancing, Tire Pressure
Electrical System:
Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System (Headlight, Taillight, Turn Signals), Horn, Wiring Diagrams
Bodywork Fittings:
Fairings, Seat, Handlebars, Body Panels, Plastics
Cooling System:
Air Cooling (cooling fins, fan if applicable)
Procedures Included
Engine Overhaul:
Complete Disassembly, Reassembly, Component Measurement, Clearances
Carburetor Service:
Cleaning, Adjustment, Jet Replacement, Float Level Setting
Transmission Cvtrebuild:
Drive and Driven Pulley Inspection, Belt Replacement, Clutch Assembly Service
Brake System Repair:
Pad/Shoe Replacement, Bleeding (if hydraulic), Cable Adjustment
Suspension Fork Rebuild:
Oil Change, Seal Replacement
Electrical Troubleshooting:
Component Testing, Wiring Diagram Interpretation, Fault Finding
Diagnostic Routines:
Step-by-step diagnostic flowcharts for common issues
Wiring Diagrams:
Detailed electrical schematics
Torque Specifications:
Critical fasteners throughout the vehicle
Troubleshooting Guides:
Problem diagnosis and resolution for various systems
Technical Depth
Depth:
Comprehensive Workshop Level
Coverage Scope:
Encompasses all aspects from basic maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
Format:
Likely PDF, ensuring searchability and easy access.
Searchability:
High (if text-based PDF)
Print Quality
Printability:
High (printable pages)
Binding Type
Physical Binding:
N/A (Digital)
Paper Type
Physical Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Air-cooled, SOHC
Engine Displacement:
49cc
Bore X Stroke:
39.0 mm x 41.4 mm (typical for this class, check manual for exact)
Compression Ratio:
10.8:1 (typical, verify with manual)
Performance
Horsepower:
~3.6 HP @ 7000 RPM (approximate, consult manual for precise figure)
Torque:
~3.8 Nm @ 6500 RPM (approximate, consult manual for precise figure)
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM16SH or similar, verify with manual)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
4.0 Liters (approximate, verify with manual)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Final Drive:
Gear Drive
Optional
Optional Transmissions:
N/A (CVT is standard for this model)
Features
Cvtsystem Description:
V-belt drive system with automatic clutch, providing seamless acceleration.
📐 Dimensions
Exterior
Overall Length:
~1765 mm (verify with manual)
Overall Width:
~670 mm (verify with manual)
Overall Height:
~1045 mm (verify with manual)
Wheelbase:
~1275 mm (verify with manual)
Ground Clearance:
~105 mm (verify with manual)
Seat Height:
~735 mm (verify with manual)
Weights
Dry Weight:
~80 kg (verify with manual)
Wet Weight:
~85 kg (approximate, verify with manual)
🛡️ Safety Features
Ratings
Safety Certifications:
Likely DOT, EPA, CARB compliant (depending on market of sale)
Active Features
Braking System:
Front: Drum Brake; Rear: Drum Brake
Lighting:
Halogen Headlight, LED Taillight (typical), Incandescent Turn Signals
Passive Features
Frame Construction:
Steel underbone frame for rigidity and rider protection.
Storage:
Under-seat storage compartment.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, oil, etc.).
Lighting Technology:
Traditional bulb-based lighting for headlights and turn signals, often LED for taillight.
Driver Assistance
Anti Theft:
Key ignition with steering lock.
Connectivity
Connectivity Features:
N/A (basic scooter, no advanced connectivity)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (refer to manual for exact)
Air Filter Cleaning:
Every 5,000-7,500 km (verify with manual)
Spark Plug Replacement:
Every 10,000-15,000 km (verify with manual)
Cvtbelt Inspection:
Every 10,000-20,000 km (verify with manual)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (SAE 10W-40) or equivalent API SG or higher, JASO MA certified
Engine Oil Capacity:
0.80 Liters (without filter change, verify with manual)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4) for reduction gear
Transmission Oil Capacity:
0.11 Liters (reduction gear, verify with manual)
Brake Fluid Type:
DOT 3 or DOT 4 (verify specific reservoir requirement)
Known Issues
Common Wear Items:
Brake pads/shoes, drive belt, tires, and spark plugs due to regular use.
Carburetor Issues:
Can become clogged with debris over time, leading to rough idling or poor acceleration.
Electrical Connections:
Corrosion or loose connections in wiring harness can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Brand History Summary:
Yamaha Motor Corporation is a globally recognized Japanese manufacturer known for its wide range of motorcycles, scooters, ATVs, and marine products, with a strong emphasis on performance, innovation, and reliability.
Model Evolution
V Series Heritage:
The Vino model line, known for its retro styling and approachable nature, has been a popular offering in Yamaha's scooter lineup for many years, evolving with engine technology and design updates.
Xc50 Generation Details:
The XC50 Vino, introduced as the second generation, featured updated styling and likely internal refinements over its predecessor, solidifying its position in the market.
Production
Manufacturing Origin:
Likely manufactured in Indonesia or Taiwan, common production sites for Yamaha scooters.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2006-2009 Vino 50 might not be widely publicized, Yamaha scooters generally receive positive reviews for their reliability and practicality in consumer and industry publications.
Ratings
Consumer Satisfaction:
High customer satisfaction is typically associated with Yamaha's consistent quality and performance in the scooter segment.
Certifications
Emissions Standards:
Compliant with applicable emissions standards for its model year and region (e.g., EPA, CARB in the US).
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