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Yamaha VINO XC50 Service- und Reparaturwerkstatthandbuch 2006

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🏷️ Basic Information Identification Make: Yamaha Model: Vino XC50 Year: 2006 Generation Generation Identifier: First Generation (often referred to as the classic or retro Vino style) Codes Model Code: XC50...
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Yamaha VINO XC50 Service- und Reparaturwerkstatthandbuch 2006
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino XC50
Year:
2006
Generation
Generation Identifier:
First Generation (often referred to as the classic or retro Vino style)
Codes
Model Code:
XC50 (specific chassis codes may vary by region, e.g., SA26J in some markets)
👋 Introduction
Market Position
Scooter Segment:
Lightweight, stylish, retro-styled urban scooter.
Target Demographic:
Commuters, style-conscious riders, riders seeking an easy-to-operate and economical scooter.
Competitive Analysis
Key Competitors Era:
Honda Dio, Suzuki Address, Kymco Agility, various other 50cc scooters from Japanese and Taiwanese manufacturers.
Vinoffered Advantages:
Distinctive retro styling, Yamaha reliability, user-friendly operation, fuel efficiency.
Key Features
Design Philosophy:
Nostalgic, rounded bodywork reminiscent of scooters from the 1950s and 1960s.
User Experience:
Automatic transmission, electric start, comfortable seating, practical for city navigation.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive repair and service for the Yamaha VINO XC50 (2006 model year)
Page Count
Estimated Page Count:
Approx. 200-300 pages (typical for a full service manual of this type)
Manual Type
Manual Classification:
Service and Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnostics, disassembly, assembly, and component specifications for the 4-stroke, air-cooled engine.
Fuel System:
Carburetor (or fuel injection depending on exact market specification), fuel pump, fuel lines, and fuel tank maintenance and troubleshooting.
Ignition System:
CDI unit, spark plug, ignition coil, and related wiring diagnostics.
Transmission System:
Automatic CVT (Continuously Variable Transmission) system, including variator, torque converter, drive belt, and clutch maintenance and adjustment.
Braking System:
Front and rear brake system (typically drum or disc front, drum rear), including hydraulic lines, master cylinders, calipers/wheel cylinders, brake pads/shoes, and adjustment procedures.
Suspension System:
Front fork and rear shock absorber system, including inspection, fluid changes (fork oil), and component replacement.
Electrical System:
Wiring diagrams, lighting system, starter motor, battery, charging system (stator/generator), fuses, and horn diagnostics.
Cooling System:
Air cooling system component identification and maintenance.
Frame And Bodywork:
Chassis inspection, body panel removal/installation, seat, handlebars, and front cowling.
Wheels And Tires:
Tire pressure specifications, wheel bearing inspection, and tire replacement procedures.
Procedures Included
Preventative Maintenance:
Regular checks, lubrication points, filter replacement, and fluid level checks.
Troubleshooting:
Diagnostic flowcharts and step-by-step procedures for common and uncommon issues.
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, brake adjustments, and CVT belt inspection/replacement.
Major Repairs:
Engine rebuild procedures, transmission overhauls, carburetor rebuilding, and electrical system component replacement.
Component Disassembly Reassembly:
Detailed instructions for removing, inspecting, and reinstalling all major components.
Wiring Diagrams:
Full, color-coded wiring schematics for all electrical systems.
Technical Depth
Diagnostic Capability:
Advanced diagnostics, including electrical system testing and component troubleshooting.
Rebuild Procedures:
Complete engine and transmission rebuild procedures, including torque specifications and tolerances.
Specifications Data:
Detailed technical specifications for all components, including clearances, pressures, and electrical resistances.
📊 Manual Specifications
File Format
Document Type:
Digital (PDF)
Print Quality
Resolution And Clarity:
High-resolution scans ensuring clear text and legible diagrams, suitable for printing.
Binding Type
Binding Style Digital:
N/A (Digital file)
Paper Type
Paper Quality Digital:
N/A (Digital file, but designed for clear on-screen viewing and printing)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, 1-cylinder, SOHC (Single OverHead Camshaft), forced air-cooled
Displacement:
49cc (specifically 49 cubic centimeters)
Bore X Stroke:
Approx. 39.0 mm x 41.4 mm (check manual for exact figures)
Compression Ratio:
Approx. 10.0:1 (check manual for exact figures)
Performance
Horsepower:
Typically around 3.0-3.5 PS (Pferdestärke/metric horsepower) at specific RPM ranges (check manual for exact figures).
Torque:
Low-end torque optimized for city acceleration, specific figures will be in the manual.
Fuel System
Carburetor Model:
Likely a Mikuni or Keihin carburetor, e.g., VM12 or similar (specific model number in manual).
Fuel Delivery:
Carbureted with vacuum-operated fuel pump.
Fuel Type:
Unleaded gasoline, minimum 87 octane.
🔧 Transmission
Standard
Transmission Type:
Automatic, V-belt type continuously variable transmission (CVT)
Optional
Optional Transmissions:
N/A (All XC50 models utilize the CVT)
Features
Clutch Type:
Centrifugal clutch
Final Drive:
Gear drive (reduction gears)
📐 Dimensions
Exterior
Overall Length:
Approx. 1740 mm (check manual for exact figures)
Overall Width:
Approx. 670 mm (check manual for exact figures)
Overall Height:
Approx. 1045 mm (check manual for exact figures)
Wheelbase:
Approx. 1275 mm (check manual for exact figures)
Weights
Wet Weight:
Approx. 81 kg (fully fueled and with all standard equipment, check manual for exact figures)
Gross Vehicle Weight Rating:
Varies by region, check local regulations and manual for maximum payload.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters of this class and era typically do not undergo standardized crash testing like automobiles).
Active Features
Lighting System:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
Steel underbone frame for rigidity and rider support.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge (often an indicator light), odometer, trip meter, and various warning lights (oil, battery, turn signals).
Driver Assistance
ABS Availability:
N/A (ABS was not a standard or common option on 50cc scooters of this era).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000 km or 6 months, whichever comes first (typical for this model, verify in manual).
Spark Plug Replacement Interval:
Every 6,000 km or 12 months (typical, verify in manual).
Air Filter Cleaning Interval:
Every 3,000 km or 6 months, replace if damaged (typical, verify in manual).
Cvt Belt Inspection Replacement Interval:
Inspect every 6,000 km, replace as needed (typically around 10,000-15,000 km depending on usage, verify in manual).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-30 or 20W-40 based on ambient temperature - check manual for specific recommendations).
Engine Oil Capacity:
Approx. 0.80 liters (check manual for exact fill level without filter change).
Gear Oil Type:
Yamaha Gear Oil (or equivalent API GL-3/GL-4, SAE 80 or 90).
Gear Oil Capacity:
Approx. 0.10 liters (check manual for exact fill level).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific type and reservoir fill line).
Known Issues
Common Wear Items:
CVT drive belt wear, brake shoe/pad wear, aging battery, spark plug fouling, carburetor jetting sensitivity to fuel quality.
Potential Electrical Issues:
Corroded electrical connectors, stator/generator output degradation over time, rectifier/regulator failure.
📚 Vehicle History
Brand Heritage
Yamaha History:
Yamaha Motor Corporation is a Japanese manufacturer renowned for motorcycles, musical instruments, and marine products, with a long history of innovation and quality in the powersports industry.
Model Evolution
Vino Series Origin:
The Yamaha Vino series began in the late 1990s, establishing a popular niche with its retro styling, becoming a significant model in the urban scooter market.
Production
Manufacturing Location:
Primarily manufactured in Asia, often in Yamaha's plants in Japan or partner facilities in Taiwan or Indonesia, depending on the specific market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (While popular, the Vino XC50 did not typically receive formal industry awards in the same way larger motorcycles might. Its success is based on market popularity and reliability).
Ratings
Customer Satisfaction:
Generally high customer satisfaction due to its reliability, ease of use, and distinctive styling.
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