Yamaha VT VX MM SXV 500 600 700 Snowmobile 1994-2006 Factory Service Repair Workshop Manual

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This manual covers Yamaha VT VX MM SXV snowmobiles, including model variants such as the VT500, VX500, MM500, SXV500, VT600, VX600, MM600, SXV600, VT700, VX700, MM700, and SXV700, produced between...

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Typ: Snowmobile

Anbieter:

Art.-Nr: 96556

Stichworte: 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Apex Models MM Powersports Snowmobile Snowmobiles SXV 500 SXV 600 SXV 700 VT VX Yamaha

Produktvarianten

Beschreibung

This manual covers Yamaha VT VX MM SXV snowmobiles, including model variants such as the VT500, VX500, MM500, SXV500, VT600, VX600, MM600, SXV600, VT700, VX700, MM700, and SXV700, produced between 1994 and 2006. These models represent Yamaha's commitment to performance and reliability in the snowmobile market, featuring robust 2-stroke, liquid-cooled engines and advanced suspension systems for their time. Yamaha's reputation for engineering excellence ensures these snowmobiles offer dependable power and handling for various snow conditions, making them a popular choice for both recreational riders and utility use. This comprehensive Factory Service Repair Workshop Manual provides detailed information for all repair and servicing procedures. It covers engine overhaul, fuel and ignition systems, drivetrain, suspension, steering, brakes, and the complete electrical system. Included are systematic troubleshooting guides, maintenance schedules, rebuild instructions, and technical specifications with precise torque values and clearances. Numerous illustrations, diagrams, and photographs accompany step-by-step instructions, making it an essential resource for owners, mechanics, and technicians to maintain the performance and longevity of their Yamaha snowmobile.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

VT VX MM SXV

Model Variants:

VT500, VX500, MM500, SXV500, VT600, VX600, MM600, SXV600, VT700, VX700, MM700, SXV700

Model Years Covered:

1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Vehicle Type:

Snowmobile

👋 Introduction

Market Position

Segment:

Performance and utility snowmobiles

Target Audience:

Snowmobile owners, mechanics, service centers

Competitive Analysis

Competitors:

Ski-Doo, Arctic Cat, Polaris (for the period)

Key Features

Manual Selling Points:

Comprehensive coverage, factory-level accuracy, detailed illustrations, step-by-step instructions, essential for maintaining performance and longevity

Vehicle Appeal:

Yamaha's reputation for reliability and performance in the snowmobile market during this era

📋 Manual Details

Coverage Areas

Primary Coverage:

All repair and servicing procedures for Yamaha VT VX MM SXV 500, 600, and 700 series snowmobiles

Secondary Coverage:

Troubleshooting, diagnostics, maintenance schedules, specifications

Page Count

Estimated Page Count:

Over 800 pages (estimated based on comprehensive nature for multiple models/engines)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, tuning, overhaul, specifications, and troubleshooting for 500cc, 600cc, and 700cc engines (including carburetion, ignition, cooling, lubrication)

Fuel System:

Carburetor identification, adjustment, rebuilding, fuel pump, fuel lines, fuel tank inspection and maintenance

Ignition System:

CDI unit, ignition coils, spark plugs, wiring, troubleshooting ignition faults

Drive Train:

Clutch (primary and secondary), drive belt inspection and replacement, chaincase service, lubrication, gears, shafts

Suspension:

Front and rear suspension systems, shock absorbers, springs, linkages, bushings, lubrication, adjustment, and repair

Steering:

Handlebar assembly, steering post, tie rods, skis, ski carbides, alignment, and adjustment

Brakes:

Brake caliper, master cylinder, brake lines, brake fluid, brake pad replacement, bleeding procedure, and adjustment

Electrical System:

Wiring diagrams for all models, starter motor, lighting, battery, charging system, switches, sensors, diagnostic connectors, troubleshooting electrical faults

Cooling System:

Coolant types, radiator, hoses, thermostat, water pump inspection and service

Body And Chassis:

Body panel removal and installation, seat, track, tunnel inspection and maintenance, chassis alignment

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, lubrication points, track tension adjustment

Troubleshooting:

Systematic diagnosis of common problems, diagnostic charts, fault codes (if applicable)

Repair:

Step-by-step repair procedures for all major components and systems, including complete engine rebuilds, transmission overhauls, and suspension repairs

Rebuilds:

Comprehensive instructions for rebuilding engines, carburetors, clutches, and other key components

Installation:

Instructions for installation of replacement parts and accessories

Technical Depth

Depth:

Factory-level diagnostic and repair procedures, suitable for professional technicians and experienced DIY enthusiasts

Detail Level:

Highly detailed, with specific torque values, clearances, and adjustment procedures

Visuals:

Numerous illustrations, diagrams, and photographs to guide users through procedures

Wiring Diagrams:

Complete and detailed electrical wiring diagrams for all covered models

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval

Print Quality

Resolution:

High-resolution (suitable for printing key pages)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Types:

2-stroke, reed-valve, liquid-cooled gasoline engines

Displacements:

Approximately 497cc, 593cc, and 698cc (specific values may vary by exact model variant)

Performance

Horsepower Range:

Estimated 80-120+ HP (depending on engine size and tune)

Torque Characteristics:

Designed for strong low-end and mid-range power delivery for snowmobile operation

Fuel System

Carburetion:

Twin Mikuni VM or similar carburetors (specific models and sizes detailed in manual)

Fuel Type:

Unleaded gasoline (87 octane recommended, check specific requirements)

Cooling System

Cooling Type:

Liquid-cooled

Lubrication System

Oil Injection:

Automatic oil injection system (Yamalube specified)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with Yamaha's Constant-Torque (CT) Drive System

Optional

Gears:

N/A (CVT is standard)

Features

Clutch System:

Yamaha Drive clutch (primary) and torque sensing drive clutch (secondary)

Drive Chain:

Chaincase drive system with lubrication

Fluid Specifications

Chaincase Oil:

Yamaha Chaincase Oil (specific viscosity detailed in manual)

📐 Dimensions

Exterior

Length Width Height:

Varies by model, specific dimensions provided in manual

Weights

Dry Weight:

Varies significantly by model and engine size, typically 450-550 lbs (check manual for specific model)

Track Dimensions:

Standard track sizes (e.g., 121-inch, 136-inch length) and width (e.g., 15-inch) covered

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Snowmobiles do not typically undergo standardized crash testing like cars)

Active Features

Braking System:

Hydraulic disc brake system

Throttle Safety:

Thumb throttle with safety lockout

Passive Features

Kill Switch:

Emergency engine kill switch (lanyard type typically)

Lighting:

Headlights, taillights, brake lights

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer, tachometer, fuel gauge, engine temp/warning lights)

Driver Assistance

Features:

N/A (No electronic driver assistance systems typical for this era of snowmobile)

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change:

Every 50-100 operating hours or annually (refer to manual for specific)

Spark Plugs:

Inspect every 50 hours, replace as needed (specific part numbers in manual)

Drive Belt:

Inspect every 25 hours, replace based on wear and condition (recommended replacement interval often around 200-300 hours or sooner)

Clutch Service:

Inspect secondary clutch roller and buttons every 100 hours, clean and service primary clutch annually

Fluid Specifications

Engine Oil:

Yamalube 2-stroke oil (specific grade and mixture ratio in manual)

Coolant:

Yamaha All-Season Coolant or equivalent (50/50 mix with distilled water)

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid (check manual for exact specification)

Known Issues

Common Problems:

Carburetor gumming (especially if stored with fuel), drive belt wear, clutch wear, potential for overheating if cooling system is not maintained, CDI unit failure in some cases

Preventative Maintenance:

Proper storage procedures (fuel stabilizer, fogging oil), regular cleaning of cooling system intake, timely belt replacement, and keeping carburetors clean are crucial.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, a long-standing leader in powersports and engines

Model Evolution

Platform:

These models represent Yamaha's offerings in the late 1990s and early 2000s, often featuring the 'ProAction' rear suspension and reliable 2-stroke engines.

Key Advancements:

Improvements in suspension design, engine efficiency, and chassis dynamics across these model years

Production

Manufacturing Period:

1994-2006

Key Markets:

North America, Scandinavia, Russia, and other snow-prone regions

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Yamaha snowmobiles from this era were generally well-regarded for their engine reliability and suspension performance, often receiving positive reviews in Powersports magazines.