Yamaha WOLVERINE 350 2003-2009 Workshop Repair Service Manual

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Art.-Nr: 87222

Stichworte: 2003 2004 2005 2006 2007 2008 2009 ATV Powersports WOLVERINE 350 Wolverine Models Yamaha

Produktvarianten

Beschreibung

This manual covers the All-Terrain Vehicle (ATV), model code YFM350FX, produced between 2003 and 2009. Known for its shaft drive, comfortable suspension, and reliable air-cooled engine, the 350 is a capable mid-size utility ATV popular for recreational trail riding and general off-road use. The heritage in powersports is evident in the 350's proven durability and user-friendly design, making it a dependable choice for various off-road adventures. This comprehensive workshop repair service manual provides detailed, step-by-step procedures for all mechanical and electrical systems. It covers routine maintenance, engine overhaul, transmission service, suspension and brake repairs, fuel system adjustments, and electrical diagnostics. The manual includes crucial torque specifications, diagnostic charts for troubleshooting common issues, and guidance on rebuilding key components, ensuring owners and technicians can effectively maintain and repair the 350 for optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350

Model Codes:

YFM350FX

Product Name:

Yamaha WOLVERINE 350 2003-2009 Workshop Repair Service Manual PDF Download

👋 Introduction

Market Position

Market Segment:

Mid-size utility ATV, popular for recreational trail riding and general off-road use.

Competitive Analysis

Competitors:

Honda FourTrax 300/350, Suzuki QuadRunner 300, Kawasaki Bayou 300.

Key Features

Features:

Shaft drive, comfortable suspension, reliable air-cooled engine, proven durability.

📋 Manual Details

Coverage Areas

Applicable Years:

2003, 2004, 2005, 2006, 2007, 2008, 2009

Vehicle Type:

All-Terrain Vehicle (ATV)

Page Count

Page Count:

Estimated 400+

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, troubleshooting, diagnostics, carburetor, ignition system, cooling system.

Transmission:

Clutch, gearbox, drive shafts, lubrication.

Suspension:

Front and rear suspension, shock absorbers, control arms, steering linkage.

Brakes:

Hydraulic brake system, master cylinder, calipers, brake lines, bleeding procedures.

Electrical:

Wiring diagrams, lighting system, battery, starter, charging system, ignition coils, CDI unit.

Fuel System:

Fuel tank, fuel lines, fuel filter, carburetor tuning and rebuilding.

Chassis:

Frame, bodywork, fenders, seat, handlebars, footpegs.

Wheels And Tires:

Wheel bearing maintenance, tire pressure specifications.

Drive System:

Final drive, differential (if applicable to specific sub-models), shaft and U-joints.

Cooling System:

Engine oil cooling (oil cooler and lines).

Exhaust System:

Muffler, exhaust pipe, heat shields.

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, spark plug checks, lubrication points.

Troubleshooting:

Diagnostic charts for common problems and their solutions.

Repair:

Detailed step-by-step repair procedures for all major components.

Rebuilding:

Complete rebuilding procedures for engine, transmission, and carburetor.

Diagnostics:

Troubleshooting guides, fault finding techniques.

Torque Specifications:

Includes critical torque values for engine, chassis, and suspension components.

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine rebuilds and electrical diagnostics).

Diagnostic Tools:

Covers procedures requiring basic hand tools, torque wrenches, and potentially a multimeter for electrical diagnostics.

Manual Type

Manual Scope:

Comprehensive service and repair procedures for all mechanical and electrical systems.

📊 Manual Specifications

File Format

File Format:

Searchable PDF

Print Quality

Print Quality:

High-resolution, clear illustrations and text for easy printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled, 2-valve

Displacement:

348cc

Bore X Stroke:

83 mm x 64.5 mm

Compression Ratio:

8.6:1

Carburetor:

Mikuni BNS32 (single)

Performance

Horsepower:

Approx. 20-22 HP (estimated)

Torque:

Approx. 20-22 lb-ft (estimated)

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

3.4 US gal (12.9 L)

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Cooling

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Optional

Optional Transmission:

Features

Drive Type:

Shaft Drive (2WD)

Clutch:

Wet, multiple disc clutch

Lubrication

Transmission Oil Type:

Yamalube 4 (or equivalent SAE 10W-40 API SG) motor oil

📐 Dimensions

Exterior

Length:

75.2 in (1910 mm)

Width:

43.7 in (1110 mm)

Height:

43.3 in (1100 mm)

Wheelbase:

49.2 in (1250 mm)

Weights

Dry Weight:

467 lbs (212 kg)

Curb Weight:

N/A (typically around 490-500 lbs with fluids)

Ground Clearance

Ground Clearance:

9.3 in (235 mm)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (ATVs generally do not have NHTSA or IIHS ratings)

Active Features

Braking System:

Hydraulic disc brakes (front and rear)

Passive Features

Lighting:

Dual 30W headlights, 5W taillight/stoplight.

Ergonomics

Handlebars:

Standard ATv handlebars with comfortable grip.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility ATV, no integrated infotainment system).

Driver Assistance

Driver Assistance:

N/A (No electronic driver assistance features).

Connectivity

Connectivity:

N/A (No connectivity features).

Lighting Technology

Headlights:

Standard halogen bulbs.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months.

Spark Plug Check:

Every 1,000 km (600 miles).

Air Filter Cleaning:

Every 1,000 km (600 miles), or more frequently in dusty conditions.

Gear Oil Change:

Every 2,000 km (1,200 miles) or 12 months.

Fluid Specifications

Engine Oil Capacity:

1.8 L (1.9 US qt) without filter change; 1.9 L (2.0 US qt) with filter change.

Transmission Oil Capacity:

0.65 L (0.69 US qt).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Brake pads, wheel bearings, tie rod ends, rear shock absorber bushings.

Carburetor Issues:

Can be prone to clogging if fuel is not kept clean; jetting may need adjustment for altitude or modifications.

Electrical Gremlins:

Older models can sometimes develop issues with starter solenoids or stator windings if not properly maintained.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha is a globally recognized manufacturer with a long history in motorsports and powersports, known for innovation and reliability.

Model Evolution

Model Lineage:

The Wolverine line evolved from earlier Yamaha utility ATVs, emphasizing comfort and trail capability. The 350 model was a significant player in the mid-size segment.

Production

Production Period:

The Wolverine 350 was produced by Yamaha from approximately 2003 to 2009, with minor updates during its lifespan.

Manufacturing Location

Manufacturing:

Primarily manufactured in Japan and/or by Yamaha's global subsidiaries.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Consistently ranked as a reliable and capable utility ATV in its class during its production years.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to durability and ease of maintenance.