Yamaha Wolverine 350 YFM350 1995-2009 Repair Service Manual

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This manual covers the Wolverine 350 (YFM350), a versatile All-Terrain Vehicle (ATV) produced from 1995 to 2009. Designed as a mid-size utility ATV, it is known for its reliable four-stroke,...

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Typ: Atv

Anbieter:

Art.-Nr: 87124

Stichworte: 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 ATV Powersports Wolverine 350 Wolverine Models Yamaha YFM350

Produktvarianten

Beschreibung

This manual covers the Wolverine 350 (YFM350), a versatile All-Terrain Vehicle (ATV) produced from 1995 to 2009. Designed as a mid-size utility ATV, it is known for its reliable four-stroke, SOHC, air-cooled 348cc engine, 5-speed manual transmission with an automatic clutch and reverse, and selectable 2WD/4WD drive modes. The Wolverine 350 has been a popular choice for recreational riders and utility users alike, praised for its balance of performance and durability, making it a capable machine for various off-road applications. This comprehensive 467-page English-language workshop manual provides detailed guidance for the maintenance, troubleshooting, and repair of the Wolverine 350 across its production years. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical system, with in-depth procedures for routine maintenance, component rebuilds, and diagnostics. This resource is designed to empower owners and technicians, offering the professional-standard information necessary to keep the Wolverine 350 operating optimally and efficiently.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350

Model Code:

YFM350

Vehicle Type:

ATV (All-Terrain Vehicle)

Generation

Generation Name:

First Generation Wolverine 350

👋 Introduction

Market Position

Segment:

Mid-size utility ATV

Competitive Analysis

Competitors:

Honda FourTrax 300/350, Suzuki QuadSport Z400, Kawasaki Bayou 300/300

Key Features

Target Audience:

Recreational riders, utility users, DIY mechanics

Manual Utility:

Enables DIY maintenance and repair, saving on labor costs, empowering owners with knowledge.

Manual Utility

Professional Standard:

Equivalent to manuals used by professional technicians and workshops.

📋 Manual Details

Coverage Areas

Years Covered:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Page Count

Page Count:

Manual Type

Manual Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine tear down and rebuild, including cylinder head, piston, connecting rod, crankshaft, camshaft, valve clearance, lubrication system, ignition system, starter system, charging system, fuel system (carburetor/EFI).

Transmission:

Complete transmission tear down and rebuild, primary reduction gear, drive shaft, clutch operation, gearshift mechanism.

Drivetrain:

Front and rear drive systems, differentials, axles, swingarm (swinger), maintenance and repair of 2WD and 4WD models.

Suspension:

Front forks, rear shock absorber(s), struts, wheel bearings, maintenance and adjustment.

Brakes:

Front and rear brake systems, including brake pads, rotors, hydraulic lines, master cylinders, caliper maintenance and bleeding.

Electrical System:

Ignition system (coil, spark plug, flywheel magneto), starting system (starter motor, battery), charging system (stator, rectifier/regulator), lighting system, switches, wiring diagrams.

Fuel System:

Carburetor(s) (including main jet, slow jet, pilot jet, mixture screw adjustments, cleaning, and rebuilding), Fuel pump, fuel lines, fuel tank, Fuel Injection (EFI) system details if applicable to specific sub-models/years.

Body And Frame:

Frame inspection and repair, plastic body panels, fenders, seat, handlebars, steering system, radiator mounting and maintenance, exhaust system.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication points, coolant flush and replacement, battery care, tire pressure checks.

Troubleshooting:

Diagnostic procedures for common problems such as no-start conditions, poor running, electrical issues, braking problems, and drivetrain malfunctions. Includes error code interpretation if applicable.

Repair:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation of all major vehicle systems.

Rebuild:

Comprehensive instructions for complete engine and transmission overhauls.

Installation:

Instructions for installing or replacing specific components.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and frame/suspension repairs.

📊 Manual Specifications

File Format

File Format:

Readability:

Searchable text, zoomable illustrations

Print Quality

Printability:

Printable on any standard printer

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Download Access:

Via email link after payment (3-day access)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, Air-cooled

Displacement:

348cc

Bore X Stroke:

Approx. 83 mm x 64.5 mm (typical for this engine family, confirm with manual for exact spec)

Compression Ratio:

Approx. 8.3:1 to 9.2:1 (variant dependent, confirm with manual)

Performance

Horsepower:

Typically in the range of 20-25 HP (varies by year and tuning, manual will provide precise figures)

Torque:

Specific torque figures will be detailed in the manual.

Fuel System

Fuel Delivery:

Carburetor (e.g., Mikuni BSR series) and potentially Fuel Injection (EFI) on later models or specific trims, manual covers both.

Carburetor Details:

Manual provides detailed specifications for main jet, slow jet, pilot jet, needle settings, and mixture screw adjustments.

Lubrication

Recommended Oil Viscosity:

SAE 10W-30 or 20W-40, depending on operating temperature (confirm with manual for specific recommendations).

Oil Capacity:

Approximately 2.1-2.3 liters (engine oil only, confirm with manual).

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch and reverse

Features

Clutch Type:

Wet, multi-plate, automatic clutch

Drive Modes:

Manual (2WD) and 4WD selectable

📐 Dimensions

Exterior

Length:

Approx. 75.2 - 76.4 inches (1910 - 1940 mm) (varies slightly by year/model)

Width:

Approx. 42.1 - 42.5 inches (1070 - 1080 mm) (varies slightly by year/model)

Height:

Approx. 42.1 - 43.3 inches (1070 - 1100 mm) (varies slightly by year/model)

Weights

Dry Weight:

Approx. 498 - 538 lbs (226 - 244 kg) (varies by 2WD/4WD and year)

Curb Weight:

Not explicitly stated, but close to dry weight plus fluids.

Towing Capacity:

Typically around 500 lbs (227 kg) for trailer towing, though specific recommendations may vary. Consult manual for exact limits.

Dimensions

Ground Clearance:

Approx. 7.1 - 7.5 inches (180 - 190 mm) (varies by model and suspension setup)

🛡️ Safety Features

Ratings

Safety Standard:

Designed to meet ATV safety standards of its era. Always follow safe riding practices.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Handlebar Design:

Grip-style throttle, lever controls for brakes.

Lighting:

Dual headlights and a taillight/brake light.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable to this utility ATV model. Focus is on functionality and durability.

Driver Assistance

Driver Assistance Features:

None beyond standard controls and basic operational indicators.

Connectivity

Connectivity Options:

None.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first (standard recommendation, consult manual for exact interval).

Air Filter Cleaning:

Every 20 hours or as needed in dusty conditions.

Spark Plug Replacement:

Recommended every 200 hours or 1 year.

Valve Clearance Check:

Every 200 hours or 1 year.

Fluid Specifications

Engine Oil:

Yamalube 4 (or equivalent API SE, SF, SG, SH, SJ or higher service classification, SAE 10W-30 or 20W-40)

Coolant:

Permanent type antifreeze coolant (50% mixture with distilled water).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Carburetor Fouling:

Common issue with older carbureted ATVs, especially if not run regularly, leading to starting problems or poor running. Manual provides cleaning and adjustment procedures.

Rear Axle Seal Leaks:

Potential for axle seal leaks, requiring replacement. Manual details axle and seal replacement.

Suspension Wear:

Bushings and bearings can wear over time, affecting handling. Manual covers suspension component inspection and replacement.

Starter Solenoid Failure:

Some units may experience starter solenoid issues. Manual aids in troubleshooting and replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation

Brand Focus:

Known for reliable engines, innovative designs, and off-road performance across motorcycles and ATVs.

Model Evolution

Introduction Year:

Updates During Production:

Minor updates and refinements over its production run, including introduction of 4x4 variants and potential EFI on some later models, though the core engine and chassis remained largely consistent.

Production

Production Period:

1995-2009

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Yamaha Wolverine series has historically been well-regarded for its balance of performance, reliability, and utility in the recreational ATV market.