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Yamaha WR250 Parts Manual Catalog 1997

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This manual provides comprehensive documentation for the 1997 WR250, an off-road motorcycle renowned for its performance and durability in demanding terrain. Building on a strong heritage in off-road racing, the...
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Art.-Nr: 128470
Yamaha WR250 Parts Manual Catalog 1997
This manual provides comprehensive documentation for the 1997 WR250, an off-road motorcycle renowned for its performance and durability in demanding terrain. Building on a strong heritage in off-road racing, the WR250 is designed for riders seeking a capable and reliable machine for various off-road disciplines. Its engineering emphasizes a balance of power, handling, and robustness, making it a favored choice for enthusiasts and competitors alike. The scope of this English-language parts manual is to offer detailed identification, assembly, and disassembly guidance for all components of the 1997 WR250. It includes exploded diagrams, manufacturer part numbers for every part, and information crucial for accurate parts ordering and referencing. This resource is invaluable for owners, mechanics, and technicians aiming to maintain, repair, or restore the WR250, ensuring its optimal performance and longevity through precise part identification and correct assembly procedures.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250
Year:
1997
Type:
Off-road Motorcycle
👋 Introduction
Market Position
Positioning:
Essential reference for Yamaha WR250 owners and technicians specializing in vintage off-road motorcycles.
Competitive Analysis
Advantage:
Provides manufacturer-specific part numbers and detailed exploded diagrams, crucial for accurate part identification and sourcing.
Key Features
Feature 1:
Professional Quality Parts Manual Catalog with Exploded Diagrams.
Feature 2:
Contains manufacturers part numbers for EVERY part.
Feature 3:
Exploded views aid in assembly/disassembly.
Feature 4:
PDF format for easy reading and printing.
Feature 5:
Instant download for immediate access.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts identification, assembly, and disassembly
Secondary Coverage:
Parts ordering and referencing
Page Count
Estimated Page Count:
Varies based on specific model year's components, typically 100-300 pages for a comprehensive parts catalog
Manual Type
Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder, piston, crankshaft, camshaft, valves, ignition system, carburetor, cooling system (if applicable)
Drivetrain Components:
Transmission gears, clutch assembly, drive chain, sprockets
Chassis Components:
Frame, suspension (forks, shock absorber), swingarm, handlebars, seat, fuel tank, fenders
Braking System:
Brake levers, master cylinders, calipers, brake discs, brake pads, brake lines
Electrical System:
Wiring harness, lighting, ignition coil, CDI unit, battery, switches
Wheels And Tires:
Rims, spokes, hubs, tires, tubes, wheel bearings
Exhaust System:
Exhaust header, muffler, heat shields
Procedures Included
Assembly Guidance:
Exploded diagrams illustrating correct part placement and order
Disassembly Guidance:
Visual aids for understanding how components are removed
Parts Identification:
Manufacturer part numbers for every component
Ordering Reference:
Facilitates accurate ordering of replacement parts
Technical Depth
Depth:
Component-level detail, including fasteners and small parts
📊 Manual Specifications
File Format
Compatibility:
PC & MAC Compatible
Searchability:
Assumed searchable text within PDF (standard for quality PDF manuals)
Print Quality
Printability:
Print what you need when you need it
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely liquid-cooled, 2-stroke, single-cylinder (common for WR250 models of this era, though specific variant may differ)
Displacement:
Approximately 239cc (for 2-stroke variants common to the WR250 name)
Performance
Horsepower Est:
Est. 30-40 HP (Varies based on specific tuning and model variant)
Torque Est:
Est. 20-25 lb-ft (Varies based on specific tuning and model variant)
Fuel System
Carburetor Type:
Likely Mikuni VM series carburetor (e.g., VM29 or similar)
Fuel Type:
Unleaded gasoline (typically with specific octane rating recommended in owner's manual)
Ignition
Ignition Type:
CDI (Capacitor Discharge Ignition)
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed manual
Optional
Optional Transmission:
N/A (Motorcycles typically have a single transmission configuration)
Features
Clutch Type:
Wet multi-plate clutch
📐 Dimensions
Exterior
Length Overall:
Specific dimensions available in service manual, typically around 84-86 inches (213-218 cm)
Width Handlebar:
Specific dimensions available in service manual, typically around 30-32 inches (76-81 cm)
Height Seat:
Specific dimensions available in service manual, typically around 37-39 inches (94-99 cm)
Weights
Dry Weight:
Approximately 235-245 lbs (107-111 kg) (Varies by specific model variant)
Wet Weight:
Approximately 250-260 lbs (113-118 kg) (Varies by specific model variant)
Fuel Capacity:
Approximately 2.7-3.2 gallons (10.2-12.1 liters)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically rated by entities like NHTSA in the same way as cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Lighting:
Headlight, taillight, brake light, turn signals (depending on street legality of specific variant)
Passive Features
Frame Construction:
Steel or aluminum perimeter frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (As this is a 1997 off-road motorcycle, no electronic infotainment systems are present).
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like ABS or traction control).
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended at regular intervals, typically every 15-20 hours of riding or annually, based on service manual.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions, often after every few rides.
Spark Plug Replacement:
Recommended every 50-100 hours of riding, or as per manual.
Fluid Specifications
Engine Oil:
Yamaha recommends specific grades of 2-stroke premix oil for injection or for mixing with gasoline. For transmission oil, typically a high-quality motorcycle-specific gear oil (e.g., SAE 80W-90 or SAE 10W-30).
Coolant:
Ethylene glycol-based coolant (50% mix with distilled water) for liquid-cooled engines.
Known Issues
Common Wear Items:
Clutch plates, piston rings, crank seals, spokes, wheel bearings, and suspension seals are common wear items in performance off-road motorcycles.
Carburetor Tuning:
Carburetor jetting may require adjustment based on altitude and temperature for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long history of producing high-performance off-road motorcycles, particularly in the motocross and enduro segments.
Model Evolution
Wr Series Evolution:
The WR series evolved from Yamaha's successful YZ motocross bikes, featuring modifications for broader off-road usability, wider gear ratios, and often lighting for enduro use.
Production
Production Era:
The WR250 line has been in production for many years, with various iterations and engine configurations (2-stroke and 4-stroke) across different model years.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the 1997 WR250 are not readily documented, but Yamaha's WR series has historically been recognized for its performance and off-road capability by enthusiasts and publications in the motorcycling press.
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