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2008 Yamaha WR250F Service And Repair Manual

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This manual covers the 2008 WR250F, a high-performance off-road motorcycle designed for motocross and enduro enthusiasts. Building on a legacy of innovation and reliability, the WR250F is engineered for agility...
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2008 Yamaha WR250F Service And Repair Manual
This manual covers the 2008 WR250F, a high-performance off-road motorcycle designed for motocross and enduro enthusiasts. Building on a legacy of innovation and reliability, the WR250F is engineered for agility and exceptional off-road capability. Its 249cc, 4-stroke engine, featuring liquid cooling and electronic fuel injection, delivers robust power delivery, complemented by a capable chassis, advanced suspension, and responsive braking systems. This model represents a commitment to providing durable and competitive machines for demanding riding conditions, offering a blend of performance and rider-focused design that distinguishes it within its class. This comprehensive service and repair manual provides detailed guidance for the complete service and maintenance of your 2008 WR250F. It is intended for both do-it-yourself owners and experienced mechanics, offering step-by-step instructions for a wide range of procedures, including engine service, transmission maintenance, electrical system diagnostics, and chassis adjustments. The manual covers routine maintenance tasks, troubleshooting common issues, and major repair procedures, all supported by hundreds of illustrations and diagrams. This English-language resource is designed to ensure your WR250F remains in optimal condition, facilitating efficient and accurate repairs.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250F
Model Variant:
WR250FX
Year:
2008
Codes
Vin Prefix:
JY4
👋 Introduction
Market Position
Category:
Performance Off-Road Motorcycle
Target Segment:
Motocross and Enduro enthusiasts
Competitive Analysis
Key Competitors:
KTM 250 EXC-F, Honda CRF250X, Kawasaki KX250F
Key Features
Model Focus:
Off-road performance, agility, and Yamaha's renowned reliability
Manual Value Proposition:
Comprehensive, detailed, and instantly accessible repair and maintenance resource
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair
Target Audience:
Do-it-yourselfers and experienced mechanics
Page Count
Estimated Page Count:
N/A (Digital Instant Download)
Manual Type
Manual Category:
Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine:
Full engine service, top end, bottom end, lubrication, cooling, fuel and emissions
Transmission:
Clutch, gearbox, shifting mechanism
Electrical System:
Ignition, charging system, starting system, lighting, instruments, wiring diagrams
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes
Fuel System:
Fuel injection system, fuel pump, injectors, pressure regulator
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks
Troubleshooting:
Diagnostic procedures for common problems and symptoms
Major Repairs:
Engine rebuilds, transmission overhaul, suspension component replacement
Component Disassembly Reassembly:
Step-by-step instructions for complete disassembly and reassembly of all major components
Wiring Schematics:
Comprehensive electrical wiring diagrams for all systems
Technical Depth
Depth Of Information:
Complete and detailed, covering all aspects of service and repair
Diagnostic Capabilities:
Detailed troubleshooting trees and fault code explanations (if applicable)
Illustrations Diagrams:
Hundreds of photos and diagrams to guide procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully Indexed for Easy Navigation
Printability:
All pages are printable
Software Requirement:
Adobe PDF Reader
Compatibility:
Compatible with all Windows & Mac computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000 etc.)
Print Quality
Image Resolution:
High-quality (suitable for professional repair and reference)
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, DOHC, 4-valve
Displacement:
249cc
Bore X Stroke:
77.0 mm x 53.6 mm
Compression Ratio:
12.5:1
Ignition:
Digital CDI
Performance
Horsepower:
Approx. 37-40 HP (dependent on tuning and specific model variant)
Torque:
Approx. 25-27 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Engine Oil
Recommended Oil Grade:
Yamalube 4 (or equivalent SAE 10W-40) API SG or higher
Oil Capacity With Filter:
1.50 L (1.59 US qt)
Cooling System
Cooling Medium:
Liquid
Coolant Type:
Yamaha-specific coolant or equivalent, 50/50 mixture with distilled water
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 5-speed
Clutch Type:
Wet, multiple-disc, cable-actuated
Features
Gear Ratios:
1st: 2.750, 2nd: 1.867, 3rd: 1.350, 4th: 1.111, 5th: 0.917
Fluid Specifications
Transmission Oil Grade:
Yamalube 4 (or equivalent SAE 10W-40) API SG or higher
Fluid Capacities
Transmission Oil Capacity:
0.60 L (0.63 US qt)
📐 Dimensions
Exterior
Length:
2170 mm (85.4 in)
Width:
825 mm (32.5 in)
Height:
1280 mm (50.4 in)
Seat Height:
990 mm (39.0 in)
Wheelbase:
1475 mm (58.1 in)
Weights
Dry Weight:
112 kg (247 lbs)
Wet Weight:
117 kg (258 lbs) (approx. with all fluids)
Suspension
Front Suspension Travel:
270 mm (10.6 in)
Rear Suspension Travel:
300 mm (11.8 in)
Tires
Front Tire Size:
80/100-21 51M
Rear Tire Size:
110/90-19 62M
Wheels
Wheel Type:
Spoked aluminum rims
🛡️ Safety Features
Ratings
Crash Safety Rating:
N/A (Off-road motorcycle)
Active Features
Braking System Front:
Hydraulic single disc, 250 mm diameter
Braking System Rear:
Hydraulic single disc, 245 mm diameter
Passive Features
Lighting System:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road instrumentation)
Driver Assistance
Rider Aids:
N/A (Mechanical focus, no electronic rider aids)
Connectivity
Connectivity Features:
N/A
Instruments
Instrument Cluster:
Digital LCD: Speedometer, odometer, trip meter, clock, hour meter, fuel level warning
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 1000 km (600 miles) or 6 months, or more frequently under severe use
Oil Filter Replacement Interval:
Every 2000 km (1200 miles) or 12 months, or with every oil change if possible
Air Filter Cleaning Interval:
Regularly, depending on riding conditions (e.g., after each ride in dusty conditions)
Spark Plug Inspection Interval:
Every 4000 km (2500 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Ratio:
50% ethylene glycol based coolant and 50% distilled water
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings
Potential Issues 2008 Model:
While generally reliable, early EFI systems can be sensitive to fuel quality and may require sensor cleaning/replacement. Some riders report suspension tuning adjustments for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Philosophy:
Performance, innovation, and reliability in powersports
Model Evolution
Previous Generation Features:
Early WR250F models featured carbureted engines and different suspension designs
Key Updates 2008:
Likely includes EFI improvements, revised suspension settings, and chassis updates for better handling and performance
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for the 2008 model are not readily available, but Yamaha generally receives accolades for its performance motorcycles)
Ratings
Customer Satisfaction:
Yamaha WR-F series generally holds a strong reputation for reliability and performance among off-road enthusiasts.
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