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Yamaha XJ700N XJ700NC Factory Service Repair Manual

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The Yamaha XJ700N and XJ700NC Maxim, produced in the mid-1980s, represent a sophisticated mid-size Japanese sport-touring motorcycle. Powered by a liquid-cooled, 700cc inline-four DOHC engine, this model offered a blend...
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Typ: Motorcycle
Anbieter:
Yamaha
Art.-Nr: 59115
Stichworte: Misc Motorcycle Motorcycles XJ700N XJ700NC Yamaha
Yamaha XJ700N XJ700NC Factory Service Repair ManualYamaha XJ700N XJ700NC Factory Service Repair ManualYamaha XJ700N XJ700NC Factory Service Repair Manual
The Yamaha XJ700N and XJ700NC Maxim, produced in the mid-1980s, represent a sophisticated mid-size Japanese sport-touring motorcycle. Powered by a liquid-cooled, 700cc inline-four DOHC engine, this model offered a blend of performance and touring comfort, distinguishing itself with features like a low-maintenance shaft drive and a modern monoshock rear suspension system for its era. Its robust steel frame and dual front disc brakes contributed to a stable and confident riding experience, embodying Yamaha's reputation for engineering quality and reliability in the competitive 1980s motorcycle market. This comprehensive factory service manual provides in-depth guidance for the Yamaha XJ700N/NC Maxim. It covers all essential aspects of maintenance, repair, and troubleshooting, including detailed procedures for the engine, fuel system, ignition, transmission, drivetrain, suspension, braking system, and electrical system. With hundreds of pages of information, this English-language manual is an indispensable resource for owners and technicians alike, offering clear instructions, diagnostic charts, and technical specifications to ensure the vehicle remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XJ700N / XJ700NC
Model Designation:
Maxim
Codes
Engine Code:
700cc Inline-Four
👋 Introduction
Market Position
Segment:
Mid-size Japanese sport-touring motorcycle.
Competitive Analysis
Competitors 1980S:
Honda CB750F/C, Suzuki GS750/GSX750, Kawasaki KZ750/GPz750.
Key Features
Engine Layout:
Inline-four cylinder, DOHC, liquid-cooled.
Drive System:
Shaft drive, offering low maintenance compared to chain drive.
Suspension Type:
Monoshock rear suspension (a significant feature for its time).
Design Philosophy:
A blend of sportbike performance with touring comfort and reliability.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair of cylinders, pistons, crankshaft, camshaft, valves, timing, lubrication system, cooling system.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump, fuel filter, fuel tank.
Ignition System:
Ignition timing, spark plugs, coils, CDI unit, wiring.
Transmission:
Clutch operation, gearbox inspection, repair, gear shaft, shifting mechanism.
Drivetrain:
Shaft drive system, universal joints, final drive inspection and maintenance.
Suspension:
Front forks (telescopic), rear shock absorber (Monoshock system), swingarm, linkages.
Braking System:
Front and rear brake systems (disc brakes), brake fluid, master cylinder, calipers, hoses, bleeding procedures.
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor), lighting system, instrumentation, wiring diagrams.
Chassis And Bodywork:
Frame inspection, steering head bearings, wheels, tires, body panel removal and installation, seat, handlebars.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment (if applicable, though shaft drive), spark plug service, air filter cleaning/replacement, brake checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Engine Rebuild:
Complete engine overhaul procedures, including piston ring replacement, valve adjustments, gasket replacements.
Carburetor Tuning:
Detailed steps for cleaning, synchronizing, and adjusting carburetors for optimal performance.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, multimeter usage, component testing.
Suspension Servicing:
Fork seal replacement, oil changes, shock absorber inspection and replacement.
Brake Maintenance:
Brake pad replacement, caliper servicing, fluid flushing and bleeding.
Technical Depth
Depth Of Information:
Comprehensive; covers everything from basic maintenance to full engine and chassis overhauls.
Diagnostic Capability:
Includes detailed troubleshooting charts and procedures.
Diagrams And Illustrations:
Expected to contain exploded views, wiring diagrams, and detailed illustrations for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution for clear printing of individual pages or the entire manual.
Binding Type
Binding Options:
N/A (Digital PDF), but printable for professional binding.
Paper Type
Recommended Paper:
N/A (Digital PDF), but professional printing would benefit from durable paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
700cc, 4-stroke, Inline-Four Cylinder, DOHC, 16 Valves (4 per cylinder).
Bore X Stroke:
64.0 mm x 52.0 mm (typical for this engine family).
Cooling System:
Liquid-cooled.
Performance
Horsepower Estimated:
Approx. 70-80 HP @ 9000 RPM (varied slightly by year/tuning).
Torque Estimated:
Approx. 58-63 Nm @ 7000 RPM.
Fuel System
Carburetion:
Four Mikuni constant velocity (CV) carburetors (e.g., VM26 or similar).
Fuel Tank Capacity:
Approx. 18 Liters (4.8 US Gallons).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh.
Optional
Optional Transmission:
N/A (6-speed manual was standard).
Features
Clutch Type:
Wet, multiple-disc.
Final Drive:
Shaft drive.
📐 Dimensions
Exterior
Length Overall:
Approx. 2200 mm (86.6 in).
Width Overall:
Approx. 780 mm (30.7 in).
Height Overall:
Approx. 1200 mm (47.2 in).
Weights
Dry Weight Estimated:
Approx. 220 kg (485 lbs).
Wet Weight Estimated:
Approx. 240 kg (529 lbs).
🛡️ Safety Features
Ratings
Safety Certification:
Manufactured to meet applicable motorcycle safety standards of its era.
Active Features
Braking Performance:
Dual front disc brakes, single rear disc brake provide reliable stopping power.
Passive Features
Frame Construction:
Strong steel frame designed for stability and rider confidence.
💡 Technology Features
Infotainment
Instrumentation Features:
Analog speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator lights.
Driver Assistance
ABS Availability:
N/A (ABS was not a common feature on models of this era).
Connectivity
Digital Features:
Primarily mechanical and analog systems; no digital connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or 6 months, per manual.
Valve Adjustment Interval:
Typically every 10,000 km (6,000 miles) or annually, per manual.
Fluid Specifications
Engine Oil Type:
Yamaha recommends SAE 20W-40 or 10W-30 API SE or SF classification motorcycle oil.
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US Quarts) with filter change, per manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Permanent type anti-freeze coolant (ethylene glycol base) mixed with distilled water.
Known Issues
Carburetor Issues:
CV carburetors can become finicky with age, requiring cleaning and synchronization for smooth operation.
Electrical Component Wear:
Regulator/rectifier units and stator windings can be points of failure over time.
Shaft Drive Maintenance:
Requires periodic checks and replenishment of final drive gear oil.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long-standing reputation for innovation and performance in the motorcycle industry.
Model Evolution
Xj Series Context:
The XJ series represented Yamaha's move towards more sophisticated, multi-valve engines and improved chassis designs in the early 1980s.
Production
Production Years Estimated:
Mid-1980s (e.g., 1983-1987, exact model years may vary by market).
Manufacturing Location:
Japan.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the XJ700N/NC are not widely publicized, Yamaha's XJ series was generally well-regarded for its balance of performance, reliability, and value in the 1980s motorcycle market.
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