Yamaha XJ900 Diversion 1995-2001 Workshop Service Manual

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Typ: Motorcycle

Anbieter:

Art.-Nr: 75952

Stichworte: 1995 1996 1997 1998 1999 2000 2001 Marine Motorcycle Sterndrive XJ900 Diversion Yamaha

Produktvarianten

Beschreibung

This manual covers the XJ900 Diversion, a sport-touring motorcycle produced from 1995 to 2001. Known for its smooth inline-four engine, comfortable ergonomics, and practical fairing for wind protection, the XJ900 Diversion offered a blend of performance and touring capability. It was engineered with a commitment to quality and reliability, making it a capable machine for both spirited riding and longer journeys. This first-generation model represents a significant entry in the XJ series, building upon previous iterations to provide a refined riding experience. This comprehensive workshop service manual provides detailed information for the maintenance, repair, and overhaul of your XJ900 Diversion. It covers all major systems, including the engine, fuel system, ignition, electrical components, transmission, brakes, suspension, and chassis. The manual includes step-by-step repair instructions, diagnostic procedures, technical specifications, and routine maintenance schedules. Its purpose is to empower owners and technicians with the knowledge necessary to keep the motorcycle in optimal condition, ensuring its longevity and performance.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XJ900 Diversion

Generation

Generation Designation:

First Generation

Codes

Internal Model Code:

N/A (typically derived from VIN or factory documentation)

👋 Introduction

Market Position

Category:

Sport Touring Motorcycle

Competitive Analysis

Key Competitors:

Honda CBR1000F, Kawasaki ZZR1100, Suzuki GSX1100F Katana (though Diversion offered a more relaxed touring focus)

Key Features

Distinguishing Features:

Smooth inline-four engine, comfortable ergonomics for touring, shaft drive (on many models of this era, though not explicitly stated for this specific manual's coverage, it was a hallmark of the XJ series), practical fairing for wind protection.

Manual Value Proposition

Owner Benefit:

Enables informed DIY maintenance and repairs, saving costs and time compared to dealership visits.

Manual Utility

Professional Standard:

Provides information equivalent to authorized dealer service departments.

📋 Manual Details

Coverage Areas

Applicable Years:

1995, 1996, 1997, 1998, 1999, 2000, 2001

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Primary Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive Engine Overhaul, Repair, Tune-ups

Fuel System:

Carburetor system, fuel delivery, filters

Ignition System:

Ignition timing, components, troubleshooting

Lubrication System:

Oil pump, passages, oil change procedures

Exhaust System:

Muffler, pipes, gasket replacement

Electrical System:

Wiring diagrams, charging system, lighting, starting system

Bodywork:

Fairings, panels, seat, fuel tank removal/installation

Transmission:

Gearbox disassembly and assembly, clutch operation

Cooling System:

Radiator, hoses, thermostat (if applicable)

Suspension:

Front forks, rear shock absorber, linkage (if applicable)

Brakes:

Front and rear brake systems, hydraulic components, pad replacement

Wheels And Tires:

Tire maintenance, wheel bearing replacement

Chassis And Frame:

Frame inspection, headstock bearings

Procedures Included

Maintenance:

Routine servicing, lubrication, adjustments

Troubleshooting:

Diagnostic procedures for common and complex issues

Repair:

Detailed step-by-step repair instructions for all major components

Overhaul:

Complete engine and component overhaul procedures

Removal Installation:

Component removal and installation procedures

Assembly Disassembly:

Detailed procedures for assembling and disassembling mechanical units

Tune Ups:

Engine tuning, carburetor synchronization

Technical Depth

Depth Of Coverage:

Comprehensive, covering routine maintenance to complete engine rebuilds

User Assumption:

Technicians conversant with general automotive/motorcycle practices

Special Emphasis:

Highlights special aspects of Yamaha XJ900 Diversion and proprietary components

📊 Manual Specifications

File Format

Format:

Print Quality

Printable:

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Delivery Method

Delivery:

Fast and Free Electronic Delivery via Email

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline Four-Cylinder, 4-stroke

Displacement:

892 cc (approximate, based on XJ900 lineage)

Bore X Stroke:

N/A (Specific to the 1995-2001 model covered by the manual)

Compression Ratio:

N/A (Specific to the 1995-2001 model covered by the manual)

Performance

Horsepower:

Approx. 98 HP (varies slightly by market and specific tune)

Torque:

Approx. 78 Nm (58 lb-ft) at ~6,000 RPM

Fuel System

Carburetion:

Mikuni BS36 CV carburetors (typical for this model)

Fuel Capacity:

Approx. 20 Liters (5.3 US gal)

Cooling System

Cooling Method:

Air-cooled (primary), with oil cooling passages

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Optional

Transmission Options:

N/A (Standard)

Features

Drive Type:

Shaft Drive (likely, standard on XJ900)

Fluid Specifications

Transmission Oil Type:

Yamalube SAE 10W-30 API SG or higher (typical recommendation, manual will specify exact)

📐 Dimensions

Exterior

Length:

Approx. 2235 mm (88.0 in)

Width:

Approx. 780 mm (30.7 in)

Height:

Approx. 1235 mm (48.6 in)

Weights

Dry Weight:

Approx. 225 kg (496 lbs)

Wet Weight:

Approx. 246 kg (542 lbs)

🛡️ Safety Features

Ratings

Safety Certifications:

N/A (Motorcycle safety is governed by design and operational standards, not typically crash ratings like cars)

Active Features

Braking System:

Dual 298mm discs with 4-piston calipers (front), 267mm disc with 2-piston caliper (rear) - typical for this model.

Passive Features

Lighting System:

Halogen headlight, LED taillight/indicators (depending on specific regional variant)

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer, tachometer, fuel gauge, and warning lights.

Driver Assistance

Electronic Aids:

N/A (This era of motorcycle typically lacked electronic rider aids like ABS or traction control).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 km (2,500 miles) or annually, whichever comes first (typical, manual will confirm).

Spark Plug Replacement:

Every 12,000 km (7,500 miles) (typical, manual will confirm).

Valve Clearance Check:

Every 24,000 km (15,000 miles) (typical, manual will confirm).

Fluid Specifications

Engine Oil Capacity:

Approx. 3.3 Liters (3.5 US qt) with filter change (typical, manual will confirm).

Coolant Type:

N/A (Air-cooled engine, but check manual for any specific fluid requirements).

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (manual will specify exact)

Known Issues

Common Wear Items:

Cam chain tensioner, rectifier/regulator, fork seals, carburetor O-rings (common for motorcycles of this age and type).

Maintenance Importance:

Regular maintenance, especially of the fuel and ignition systems, is crucial for optimal performance and longevity.

Special Tools

Tool Requirement:

Manual may reference specific Yamaha special tools for precise adjustments and repairs, such as torque wrenches, specialized pullers, or diagnostic tools.

📚 Vehicle History

Brand Heritage

Manufacturer Focus:

Yamaha Motor Company is renowned for its performance motorcycles, musical instruments, and marine products. In motorcycles, they have a strong history in racing and innovation.

Model Evolution

Xj Series Lineage:

The XJ900 Diversion evolved from earlier XJ models, aiming to blend the performance of the larger displacement bikes with a more comfortable, faired touring package. It was a successor to the XJ900F.

Production

Production Period:

1995-2001 for the specific generation covered by this manual.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Specific model awards are not readily available for this generation, but Yamaha's overall reputation is strong).

Ratings

Owner Satisfaction:

Generally regarded as a reliable and comfortable sport-touring machine by its owners.